Emulsion copolymerization of D,L‐lactide and glycolide in supercritical carbon dioxide

Biodegradable polyesters were synthesized via an emulsion polymerization in supercritical carbon dioxide (SC‐CO₂). Copolymers of lactide and glycolide were synthesized in SC‐CO₂ with stannous octoate as the ring‐opening catalyst and a fluorocarbon polymer surfactant as an emulsifying agent. The conversion of lactide and glycolide was monitored with respect to the reaction time and temperature with ¹H NMR spectroscopy. The conversion of glycolide surpassed 99% within 72 h for an SC‐CO₂ phase maintained at 200 bar and 70 °C. Under the same conditions, lactide conversion reached 65% after 72 h of polymerization. Unpolymerized monomer was removed after the reaction by extraction with an SC‐CO₂ mobile phase. The molecular weights of all the copolymers were measured by gel permeation chromatography. Weight‐average molecular weights (M_w) ranged between 2500 and 30,200 g/mol and polydispersity indices ranged from 1.4 to 2.3 for polymerization times of 6 and 48 h, respectively. Although the molecular weight increased significantly during the first 48 h of reaction, there was no significant difference in the M_w for polymerization times of 48 and 72 h. Emulsion polymerization within the benign solvent SC‐CO₂ demonstrated improved conversion and molecular weight versus polymers synthesized without surfactant. The emulsion polymerization of lactide and glycolide copolymers in SC‐CO₂ is proposed as a novel production technique for high‐purity, biodegradable polymers. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 562–570, 2001