A facile approach to fabricate and embed multifunctional nano ZnO into soap matrix and liquid cleansing products for enhanced antibacterial and photostability for health and hygiene applications

This research demonstrates, a facile approach to fabricate the nano ZnO system in an unique combination of surfactant-polyol-assembly (SPA) acting as a caging agent restricting the ZnO crystallite size in nano-regime. This SPA is suitable for health and hygiene products and such optimized technique is among the very few researches exploring the impact of embedding low concentrations of nano ZnO system into the matrix of sodium salt of long chain fatty acids (soap bar) and liquid cleansing personal care products. The fabricated nano ZnO in SPA and infused products were systematically characterized using various advanced and appropriate techniques. The hexagonal wurtzite structure of nano ZnO-SPA is evaluated based on XRD pattern which also exhibit an average crystallite size as 20.18 nm and high specific surface area as 52.99 m²/g. The SEM-supported morphological assessment confirms the formation of agglomerates of ultrafine ZnO rods and spherical particles. Novel nano ZnO having wideband gap energy (3.66 eV) embedded in soap bar act as a UV-blocker preventing the oxidation of unsaturated long chain fatty acids. Soap bar without ZnO experienced degradation and reduction in whiteness to 17.85% whereas 2.5 mg/g nano ZnO infused soap shows the reduction to 7.9% which clearly reflects the increased photostability of soap bar. The antibacterial efficacy of nano ZnO-SPA and infused products are investigated against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) by Zone of Inhibition (ZOI) and European standard EN:1276. Infused products exhibited high antibacterial efficacy up to 4.43 log reduction equivalent to >99.99% germ kill.