Conversion of teak wood waste into microwave-irradiated activated carbon for cationic methylene blue dye removal: Optimization and batch studies

The objective of this study is to find optimum preparation conditions in converting teak wood waste into activated carbon (TWAC) and to evaluate its performance in adsorbing cationic dye of methylene blue (MB). TWAC was produced via physiochemical activation (potassium hydroxide, KOH chemical treatment, and carbon dioxide, CO₂ gasification) and heated through microwave irradiation technique. With the aid of response surface methodology (RSM), optimized TWAC was successfully synthesized at radiation power, radiation time, and impregnation ratio (IR) of 366 W, 5.30 min, and 1.15 g/g, respectively. These preparation conditions produced TWAC with MB adsorption uptakes of 66.69 mg/g and a yield of 38.23%. Characteristics of TWAC in terms of BET surface area, mesopores surface area, total pore volume, and average pore diameter were determined to be 1345.25 m²/g, 878.63 m²/g, 0.6140 cm³/g, and 2.85 nm, respectively. Isotherm studies divulged that the MB-TWAC adsorption system followed the Langmuir model with a maximum monolayer adsorption capacity of 567.52 mg/g. In terms of kinetic studies, this adsorption system fit pseudo-second order model the best whereas Boyd plot confirmed that the adsorption process was controlled by the film diffusion mechanism. Thermodynamic parameters of enthalpy change, ΔH°, entropy change, ΔS°, Gibbs free energy, ΔG° and Arrhenius activation energy, E_a were calculated to be ?4.06 kJ/mol, 0.06 kJ/mol.K, –22.69 kJ/mol and 16.03 kJ/mol, respectively. The activation and microwave heating methods employed succeeded to produce TWAC with excellent adsorption performance in removing MB dye. TWAC was also successfully regenerated for 5 cycles via microwave heating technique.