Kinetics of free-radical copolymerization of α-methylstyrene and styrene

The free-radical copolymerization of α-methylstyrene and styrene has been studied in toluene and dimethyl phthalate solutions at 60°C. Gas chromatography was used to monitor the rate of consumption of monomers. For styrene alone, the measured rate of polymerization R_p and M?_n of the polymer coincided with values expected from previous studies by other workers. Solution viscosity η affected R_p and M?_n of styrene homopolymers and copolymers as expected on the basis of an inverse proportionality between η^1/2 and termination rate. The rate of initiation by azobisisobutyronitrile appears to be independent of monomer feed composition in this system. Molecular weights of copolymers can be accounted for by considering combinative termination only. The effects of radical chain transfer are not significant. A theory is proposed in which the rate of termination of copolymer radicals is derived statistically from an ideal free-radical polymerization model. This simple theory accounts quantitatively for R_p and M?_n data reported here and for the results of other workers who have favored more complicated reaction models because of the apparent failure of simple copolymer reactivity ratios to predict polymer composition. This deficiency results from systematic losses of low molecular weight copolymer species in some analyses. Copolymer reactivity ratios derived with the assumption of a simple copolymer model and based on rates of monomer loss can be used to predict R_p values measured in other laboratories without necessity for consideration of depropagation or penultimate unit effects. The 60°C rate constants for propagation and termination in styrene homopolymerization were taken to be 176 and 2.7 × 10⁷ mole/l.-sec, respectively. The corresponding figures for α-methylstyrene are 26 and 8.1 × 10⁸ mole/l.-sec. These constants account for the sluggish copolymerization behavior of the latter monomer and the low molecular weights of its copolymers. The simple reaction scheme proposed here suggests that high molecular weight styrene–α-methylstyrene copolymers can be produced at reasonable rates at 60°C by emulsion polymerization. This is shown to be the case.