Isomorphic behavior of poly(aryl ether ketone) blends

Blends of various poly(aryl ether ketones) have been found to exhibit a range of miscibility and isomorphic behavior. This range is dependent on molecular weight; however, for poly(aryl ether ketones) with number-average molecular weight of 20,000, this range is about ±25% difference in ketone content. All miscible blends exhibit isomorphism, and all immiscible blends exhibit no evidence of isomorphism. The dependence of the glass transition temperature T_g versus composition exhibits a minimum deviation from linearity whereas the melting temperature T_m versus composition exhibits a pronounced maximum deviation from linear behavior. The crystalline melting point versus composition for isomorphic blends is considerably different than for random copolymers with isomorphic units. Homopolymers and random copolymers exhibit a melting point that is a linear function of ketone content (increasing ketone content increases T_m). For blends, the melting point is essentially the same as that of the higher melting constituent until high levels of the lower melting constituent are present. The observed melting point versus composition behavior will be interpreted using classical theory to calculate the components of the liquid and crystalline phase compositions. As a miscible blend is cooled from the melt, essentially pure component of the highest melting point crystallizes out of solution, as predicted by calculated solid-liquid phase diagrams. This occurs until the crystallization is complete owing to spherulitic impingement. At high concentrations of the lower melting constituent, lower melting points will be observed because the highest melting constituent will be depleted before the crystallization is complete. In many miscible blends involving addition of an amorphous polymer to a crystalline polymer, the degree of crystallinity of the crystalline polymer has been shown to increase. On the basis of evidence presented here, it is hypothesized that dilution by a miscible, amorphous polymer allows for a higher level of crystallinity.