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SITE-RESOLVED WIDE-ANGLE X-RAY STUDIES ON STRUCTURAL PP FOAMS INJECTION-MOLDED BY THE LOW-PRESSURE PROCESS
Abstract:Structural foam specimens, consisting of three co-axial cylinders of different diameter and length, were injection-molded from isotactic polypropylene, mixed with 0.5 wt% azodicarbonamide as blowing agent, by the classical low-pressure process in a mold cavity (temperature 20°C) pre-pressurized with nitrogen, at melt temperatures of 200, 220, and 240°C, applying different sprue systems and injection directions. Cross-sections were cut from the middle of each cylinder in longitudinal orientation and investigated by site-resolved wide-angle x-ray scattering, making use of the so-called “parallel transmission” geometry. The measurements yielded detailed information about the orientation, dimensions, and interplanar spacings of α-PP crystallites, the distribution of β-PP, and the crystallinity in the cross-sections of the moldings and led to the establishment of general relations between the molding conditions and the microstructure of the moldings in dependence on the configuration of the specimens.
Keywords:Injection-molded polypropylene foams  Site-resolved x-ray scattering  Microstructure  Orientation  Distribution of β-polypropylene
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