Fabricating and improving properties of copper matrix nanocomposites by electroless copper-coated MWCNTs

In this study, copper (Cu) nanocomposites reinforced by coated multiwall carbon nanotubes (MWCNTs) have been fabricated with different weight fractions of MWCNT. In the first step, the as-received MWCNTs were coated with Cu using electroless deposition process. In the next step, combination of sonication and ball milling (with two milling time of 1.5 and 3 h) was used for preparing MWCNT/Cu composite powders. Finally, the disk-shaped specimens were sintered by hot-press sintering machine. Characterization of sintered nanocomposites revealed that increasing milling time led to improved mechanical properties, but higher defect density on the MWCNT sidewalls is obtained which is especially undesirable for electrical properties of nanocomposite. Our results indicated that simultaneous improvements of interface reactions and distribution uniformity of MWCNTs and Cu are key factors for obtaining enhanced mechanical properties. Accordingly, enhancement of up to ~150 and ~86 % in microhardness compared to pure Cu and 1 wt% as-received MWCNT/Cu was achieved by addition of 1 wt% Cu-coated MWCNT. On the contrary, existence of oxygen atoms in the Cu and coated MWCNT interface (from functional groups and deposited copper oxide) obstructs considerable improvement of electrical resistivity compared to as-received MWCNT/Cu nanocomposites.