Drop-weight impact tests and finite element modeling of cast acrylic/aluminum plates

As an extension of a previous study 1], drop-weight impact tests on cast acrylic (PMMA) plates reinforced by aluminum face sheets were carried out using an instrumented drop weight impact tester. The PMMA and aluminum layers were adhered by epoxy cured at room temperature. Depending on the impact velocity and the type of top surface (acrylic or aluminum) struck by the impactor, damage caused by impact included partial or full delamination at the interface and radial cracks in the acrylic layer. The higher the impact velocity, the more damage was induced. More severe damage occurred if the bi-layer plate was impacted on the aluminum side. The ultrasonic C-scan technique was adopted to detect the damage. The pulse-echo technique with a focused transducer provided very good C-scan results for detecting damage patterns. The transducer with higher frequency gave better resolution and showed more details of damage. Finally, the finite element program, LS-DYNA, implemented with maximum strength criterion for radial cracking and mixed mode strength criterion for interfacial fracture, was used to simulate the drop weight impact tests. Impact force history, energy partition and delamination were predicted assuming various boundary conditions according to experimental results. The finite element simulations were in very good agreement with the experimental data.