Recent Developments in Solid-Propellant Binders

Abstract

The complex and important role of the propellant binder in solid-propellant rockets is described. The severe weight problems of space exploratrion cause high propellant performance to be of major concern in a highly competitive field. Binders contribute to performance, not only in terms of fuel value, but by being compatible with energetic components and by providing good mechanical properties. Both sterilization required for planetary landings and compatibility problems of new energetic oxidizers generate new requirements too stringent for existing binders; only binders composed essentially of saturated aliphatic hydrocarbon are predicted to be suitable. Several saturated-binder developments are in progress. The achievements of one of these programs, based on free-radical synthesis, are evaluated against the goals of the new binder.