铸造工艺仿真设计前处理及过程处理应用技术

以应用ProCAST和MAGMAsoft 2款软件为例，针对铸造工艺仿真设计前处理和过程处理每个环节的主要内容与使用方法进行了较为详细地归纳、分析和总结。提出了处理过程的技术路线，并系统地介绍了每项应用内容的操作平台与使用步骤，从而为高效地应用铸造工艺仿真设计提供理论和技术支持。     

氧帘快速割嘴在连铸板坯切割的应用

将氧帘快速切割的原理应用于连铸板坯切割生产中，着重研究连铸板坯快速切割割嘴的工艺过程及结构特点。该割嘴在实际生产应用中表明具有切割成本低、工效高、寿命长、使用方便、性能可靠、割缝较窄、切割断面质量好等优点，具有 很高的推广价值。     

连铸坯角部传热过程的数值模拟

在连铸理论与实践研究的基础上，提出了系数法铸坯角部热通量模型，为准确研究铸坯角部传热、应力和角部缺陷的产生提供了条件。     

Experimental investigation of time-dependent cavitation in an oscillatory squeeze film

The occurrence of time-dependent cavitation and tensile stress in an oscillatory oil squeeze film were investigated experimentally. The test apparatus was a simple thrust bearing consisting of two parallel circular plates separated by a thin viscous oil film. During the test, one plate was at rest while the other (transparent) oscillated in a direction normal to its surface. This test configuration was chosen to avoid the rotational motion and complicated geometry of a squeeze film journal bearing. The frequency of oscillation was in the range of 5 to 50 Hz and was controlled by an electro-magnetic exciter. The process of cavity formation and its subsequent development was recorded by a high-speed video camera. Concomitant pressure in the oil film was measured both within and without the cavitation region. It was found that both tensile stress and cavities existed in a squeeze film under certain working conditions.     

铸件成品率微机管理系统

建立了铸件成品率的数学模型，以实现铸件成品率的微机管理．该系统具有统计、分析、判断、优化等各项功能，满足了生产现场对铸件成本的控制．     

变频调速在连铸改造中的应用

针对连铸生产中存在的问题,设计用变频调速系统取代直流调速系统.阐述了系统的构成和工作过程,实现PC对变频器的控制和两台变频器间的连锁控制,并给出了PC控制程序框图.实际运行结果表明:本系统安全可靠、故障率低、性能优于原直流系统.     

连铸小方坯的组织与性能研究

The hot cracking of the continuous casting bullit is connected with its macrostructure and mechanical property burnt. The macrostructure and the mechanical property of 0. 13 wt- %C continuous casting bullit was investigated. The results are as follows: 1) the classical representation of the casting bullit shows three distinct zones, a peripherial region of small equiaxed grains, a columnar zone, and a central equiaxed zone. The rapid increase of the under cooling layer thickness is the criterion of the transformation from the columnar zone to central equiaxed zone; 2) The hardness decreases with the reducing of the solidification speed; 3) The tensile strength decreases gradually from the peripherial equiaxed maximum principal strain zone to central equiaxed zone ,and increases with the drop of the temperature.     

An existence result for a two‐phase Stefan problem arising in metal casting

We present a model arising from the thermal modelling of two metal casting processes. We consider an enthalpy formulation for this two‐phase Stefan problem in a time varying three‐dimensional domain and consider convective heat transfer in the liquid phase. Then, we introduce a weak formulation in a fixed domain, by means of a suitable transformation. Existence of solution is obtained by applying an abstract theorem. The proof of this theorem is done by taking an implicit discretization in time together with a regularization. By passing to the limit in the regularization parameter and in the time step, we obtain the existence of solution of the continuous problem. Copyright © 2005 John Wiley & Sons, Ltd.     

近终形连铸技术的发展状况

近终形连铸技术是当今冶金科技领域的一门前沿学科。本文介绍目前近终形连铸技术的发展及趋势。在世界各国的研究中，美国比较注重单辊法，日本侧重于双辊法，西欧则侧重于改进结晶器的结构和功能，开发新型铸机     

散热器型芯烘烤窑净化系统中分离器的设计研究

为解决铸铁散热器生产环境污染、产品成品率及产品质量低下等问题,笔者研制了XWJ-1型消烟雾化净化系统。该系统是根据乡镇企业实际状况,在原烘烤窑内采用烟道重新配置、油烟预处理、水雾化冷却、分离污染物、净化排放五步骤设计。通过6年多的试验运行和改进,结果证明,使用XWJ-1型油烟雾化净化系统,可以把高温、高浓度烟气中的焦油和有害气体减少90%,并分离净化到符合国家环保排放标准要求(GB9078-1996,GB16297-1996),较好地解决了热能利用、污染物回收利用等问题,提高了制芯及散热器的成品率及其质量,使企业经济效益显著提高。