Using Oil Analysis to Study the Wear Condition of Bearing in Trunnion of Convertor During/After Run-in Period

1Introduction Convertorisoneofthemainequipmentofsteel making.Thebearingsinthetrunnionofconvertorarecharacterizedby low speed,heavy loadandhuge dimension.Theyrevolve slowlywhenmoltensteelisaddedoremptied.Theirlife expectancyis20years.Incasetheyexperiencefailurein operation,theoutputoftheconvertorandeventhatofthe wholeproductlinewouldbeaffectedandhugelosswouldbe resultedin.Therefore,itisveryimportanttomasterthe workingconditionsofthebearings.Vibrationandoilanalyses aretwomaintechniquestomonito…     

Optimum Gas Journal Bearing with the Flexible Surface

The optimum shape of the cylindrical internal deformable (flexible) surface of a gas journal bearing of infinite length is designed. The variational problem of determining the clearance shape giving the maximum bearing load capacity is formulated and solved.     

Coupled lubrication and Stokes flow finite elements

A method is developed for performing a local reduction of the governing physics for fluid problems with domains that contain a combination of narrow and non‐narrow regions, and the computational accuracy and performance of the method are measured. In the narrow regions of the domain, where the fluid is assumed to have no inertia and the domain height and curvature are assumed small, lubrication, or Reynolds, theory is used locally to reduce the two‐dimensional Navier–Stokes equations to the one‐dimensional Reynolds equation while retaining a high degree of accuracy in the overall solution. The Reynolds equation is coupled to the governing momentum and mass equations of the non‐narrow region with boundary conditions on the mass and momentum flux. The localized reduction technique, termed ‘stitching,’ is demonstrated on Stokes flow for various geometries of the hydrodynamic journal bearing—a non‐trivial test problem for which a known analytical solution is available. The computational advantage of the coupled Stokes–Reynolds method is illustrated on an industrially applicable fully‐flooded deformable‐roll coating example. The examples in this paper are limited to two‐dimensional Stokes flow, but extension to three‐dimensional and Navier–Stokes flow is possible. Copyright © 2003 John Wiley & Sons, Ltd.     

Operator‐splitting method for the analysis of cavitation in liquid‐lubricated herringbone grooved journal bearings

This paper presents an operator‐splitting method (OSM) for the solution of the universal Reynolds equation. Jakobsson–Floberg–Olsson (JFO) pressure conditions are used to study cavitation in liquid‐lubricated journal bearings. The shear flow component of the oil film is first solved by a modified upwind finite difference method. The solution of the pressure gradient flow component is computed by the Galerkin finite element method. Present OSM solutions for slider bearings are in good agreement with available analytical and experimental results. OSM is then applied to herringbone grooved journal bearings. The film pressure, cavitation areas, load capacity and attitude angle are obtained with JFO pressure conditions. The calculated load capacities are in agreement with available experimental data. However, a detailed comparison of the present results with those predicted using Reynolds pressure conditions shows some differences. The numerical results showed that the load capacity and the critical mass of the journal (linear stability indicator) are higher and the attitude angle is lower than those predicted by Reynolds pressure conditions for cases of high eccentricities. Copyright © 2004 John Wiley & Sons, Ltd.     

On the tribological characteristics of dynamically loaded journal bearing with micropolar fluids

The addition of the additives to the lubricant oil to enhance the characteristics of the lubricant will influence the performance of the bearings. Based on the theory of micropolar fluids, the tribological characteristics of a dynamically-loaded journal bearing are numerically studied. Comparisons are made between the Newtonian fluids and the micropolar fluids. It is shown that for a dynamically-loaded journal bearing, the micropolar fluids yield an increase not only in the friction force, but also in the friction coefficient. In addition, the oil film pressure and the oil film thickness are obviously higher than that of Newtonian fluids.     

圆钢管混凝土构件在侧向冲击下的动塑性极限弯矩的研究

利用有限元软件ANSYS/DYNA,模拟了悬臂和简支钢管混凝土构件的侧向冲击数值,计算了动塑性极限弯矩。     

砼强度准则在井壁结构中的应用研究

本文根据井壁结构模型试验结果,对目前具有代表性的复杂应力状态下的砼强度准则进行了分析和对比,找到了一种比较适合于井壁结构的砼强度准则,从而为井壁结构承载能力的合理计算提供了理论基础.     

软土中薄硬夹层的夯扩桩工程实践

结合工程实践对夯扩桩在软土中薄硬夹层的应用进行了探讨,提出薄硬夹层作为桩端持力层的加固方法.     

复杂机械系统实用故障诊断原则的研究

在总结现有诊断技术成功应用实例的基础上,提出了一种新的实用诊断原则-“最少试验故障模”原则,对于复杂的机械设备和系统,采用这种新的研究思路有利于降低研究难度,提高研究成果的实用性.还以滑动轴承为例,通过对滑动轴承主要失效形式和机理的分析,说明可将滑动轴承简化为-多输入（多种故障原因）-单输出（接触摩擦）的灰色系统模型,并以滑动轴承各种故障的共同特征-接触摩擦作为滑动轴承故障诊断研究的唯一故障基准模.根据上述研究思路,对静、动载荷工作条件下滑动轴承的故障诊断进行了大量的实验研究.实践表明,提出的诊断原则诊断效率高,实用性强,可借鉴用于许多领域的故障诊断.     

大型径向和推力滑动轴承试验台结构设计与应用

对径向滑动轴承、推力滑动轴承试验台以及实验台的结构设计、试验范围、功能和工业产品实验进行了介绍。该试验台在滑动轴承的实验研究中得到了很好的应用。