Fused Deposition Modelling of high temperature polymers: Exploring CNT PEEK composites

The Fused Deposition Modelling (FDM™) process owes its popularity to its hardware versatility, low cost and wide range of materials (and colours) available. In this study, PEEK was produced with 1% and 5% carbon nanotubes (CNTs) and processed in a modified FDM system able to operate with high temperature polymers. The tensile strength, layer bonding and microstructure of the plain and CNT loaded PEEK samples were investigated throughout the three steps of manufacturing: compounded composite feedstock filaments, single FDM deposited layers and fabricated test specimens. Interestingly, every step of processing seems to fabricate structures of lower performance. As part of the characterisation of the FDM structures, short shear beam tests were used as a new method to assess layer-to-layer bonding.     

Thermal radiation impact on magneto-hydrodynamic heat transfer micropolar fluid flow over a vertical moving porous plate: A finite difference approach

For this research, an examination on the magnetohydrodynamic flow of a micropolar fluid across a moving vertical porous plate for the presence of thermal radiation is achieved. It is necessary to translate the partial differential equations regulating the flow, heat, & mass transfer into dimensionless form employing proper non-dimensional variables, which are then cracked numerically by utilizing the Finite difference approach. Graphs are used to represent numerical values of various flow profiles; however, tables are used to represent the simulated values of rate coefficients. The velocity rises when the value of Grashof number, dimensionless viscosity ratio is raised, and the opposite effect is seen when the value of magnetic parameter, micro-gyration factor is raised. The result in skin friction coefficient improves when the values of magnetic parameter, micro-gyration factor, Prandtl number, and radiation are raised higher.     

Influence of the molding angle on tensile properties of FDM parts with orthogonal layering

Fused deposition molding (FDM) is one of the most widely used three‐dimensional (3D) printing technologies. This paper explores the influence of the forming angle on the tensile properties of FDM specimens. Orthogonal layering details were studied through experiments, theory, and finite element simulations. The stiffness and strength of the specimens were analyzed using the classical laminated plate theory and the Tsai–Wu failure criterion. The experimental process was simulated using finite element simulations. Results show that it is feasible to predict the stiffness and strength of FDM specimens using classical laminated plate theory and the Tsai–Wu failure criterion. A molding angle of 45° leads to specimens with maximized tensile properties. Numerical simulations show that changing the molding angle changes the internal stress and deformation fields inside samples, leading to FDM samples with different mechanical properties due to the orthogonal layers at different molding angles.     

Influence of fused deposition modeling parameters on the mechanical properties of ABS parts

This work aims to determine the influence of fused deposition modeling (FDM) printing parameters on the mechanical properties of parts fabricated on an Ultimaker2 printer with acrylonitrile butadiene styrene (ABS). The effect of several parameters such as interlayer cooling time (ILCT), nozzle diameter, infill density, raster angle and layer thickness on the ultimate tensile strength, yield strength, and elastic modulus of produced parts was evaluated. Two independent studies were conducted: a first study dedicated to the ILCT and a second study where the influence of other parameters was evaluated through a design of experiments (DoE) approach. Both studies were carried out through the execution of standard tensile tests. The statistical analysis of tensile tests results was processed with the ANOVA methodology. The obtained results indicate that a reduced ILCT improves the tensile strength of parts. It is shown that nozzle diameter and infill density are the parameters that most influence the mechanical properties of ABS, with the upper range selected values improving the studied mechanical properties. The raster angle configuration of (?45^o/45^o) benefits UTS and yield strength of ABS samples. Interactions of nozzle diameter on layer thickness were detected. It was observed that smaller layer thickness promotes a higher elastic modulus and UTS; however, for thinner layers (0.06‐0.10 mm), no significant differences were found on strength of samples due to potential high distortion levels.     

Efficient removal of unwanted signals in NMR spectra using the filter diagonalization method

It is often desirable to selectively remove corrupting or uninteresting signals from complex NMR spectra without disturbing overlapping or nearby signals. For biofluids in particular, removal of solvent and urea signals is important for retaining quantitative accuracy in NMR‐based metabonomics. This article presents a novel algorithm for efficient filtering of unwanted signals using the filter diagonalization method (FDM). Unwanted signals are modeled in the time domain using FDM. This modeled signal is subtracted from the original free induction decay. The resulting corrected signal is then processed using established workflow. The algorithm is found to be reliable and fast. By eliminating large, broad, uninteresting signals, many spectra can be subjected to fully automated absolute value processing, allowing objective preparation of spectra for pattern recognition analysis. Copyright © 2009 John Wiley & Sons, Ltd.     

Interactive vortex shedding from a pair of circular cylinders in a transverse arrangement

Interactive vortex shedding in the multiply connected domain formed by a pair of circular cylinders is analysed by the FEM–FDM blending technique. The vorticity–streamfunction formulation is used to solve the incompressible Navier–Stokes equations at Re = 100, with the time-dependent wall streamfunctions determined from the pressure constraint condition and the far-field streamfunctions from the integral series formula developed earlier by the authors. The standard Galerkin finite element method is used in the relatively small FEM subdomain and the finite difference method based on the general co-ordinate system in the rest of the flow domain. Symmetric, antisymmetric and asymmetric wake patterns are obtained confirming the earlier experimental findings. The bistable nature of the asymmetric vortex shedding as well as the intermittent drifting from one status to the other between symmetric and antisymmetric wake patterns are reported.     

Coupled boundary element method and finite difference method for the heat conduction in laser processing

This paper is presented as a way to model transient heat conduction in a 3-D axisymmetric case where large rates of heat fluxes are applied on the surfaces as done in the case of laser processing. This would result in large temperature gradients in a small area irradiated by the laser on the incident surface that could also reach melting and subsequent vaporization. BEM can handle large fluxes very easily and it also can be formulated if needed to incorporate the moving boundary problem in a unique manner while on the other hand FDM is a fast and efficient method. For these reasons a coupled BEM–FDM method is formulated to simulate the heat conduction process. In the BEM method linear elements for the boundary and quadratic elements for the domain were used. The integrals in BEM were integrated in time using the asymptotic expansion for the modified Bessel functions in the Green’s function. To further improve the accuracy, special techniques were employed in the spatial integration. As for the FDM formulation, a flux conservation scheme with a 4th order formula for the fluxes was used. The FDM and BEM were coupled at the interface by the temperature from the FDM formulation being imposed on the BEM and the flux from the BEM being utilized by the FDM elements near to the interface. To advance in time, the Crank–Nicholson scheme was used on the FDM directly and due to coupling indirectly on the BEM. The relative errors for the simulation of constant and variable flux cases demonstrate the successful nature of the numerical model.     

有限差分法在时谐场中的应用

阐述了有限差分法的原理与概念。讨论了矩形波导传输不同模式波的边界条件,并以此为例用有限差分法计算出了TE、TM波的部分截止波长。     

A parametric investigation of the friction performance of PC‐ABS parts processed by FDM additive manufacturing process

The friction performance is an important factor of parts processed by fused deposition modeling (FDM) for various engineering applications. It is one type of failure made of surface contact. The proper use of FDM process parameters can bring a significant reduction in friction and the amount of wear, thereby leading to a reduction in the material waste. To date, very little studies have been performed in this area. This paper investigates the effect of FDM manufacturing parameters on the friction performance of polycarbonate‐acrylonitrile butadiene styrene prototypes processed by FDM using definitive screening design and partial least squares method. The observation of surface morphology was obtained by the scanning electron microscopy to examine the effect of process parameters on the microstructure. The experimental results have shown that layer thickness, air gap, raster angle, and build orientation are the most influential factors affecting the friction performance of FDM manufactured parts. The proposed approach presented in this study provides an impetus to develop analytical modeling and functional relationships between FDM manufacturing parameters and friction performance. Copyright © 2017 John Wiley & Sons, Ltd.