Liquid–paper interactions during liquid drop impact and recoil on paper surfaces

The spreading and recoiling of water drops on several flat and macroscopically smooth model surfaces and on sized paper surfaces were studied over a range of drop impaction velocities using a high-speed CCD camera. The water drop spreading and recoiling results on several model hydrophobic and hydrophilic surfaces were found to be in agreement with observations reported in the literature. The maximum drop spreading diameter for those model surfaces at impact was found to be dependent upon the initial drop kinetic energy and the degree of hydrophobicity/hydrophilicity of the surface. The extent of the maximum drop recoiling was found to be much weaker for hydrophilic substrates than for hydrophobic substrates. Sized papers, however, showed an interesting switch of behaviour in the process of water drop impaction. They behave like a hydrophobic substrate when a water drop impacts on it, but like a hydrophilic substrate when water drop recoils. Although the contact angle between water and hydrophilic or hydrophobic non-porous surfaces changes from advancing to receding as reported in literature, the change of contact angle during water impact on paper surface is unique in that the level of sizing was found to have a smaller than expected influence on the degree of recoil. Atomic force microscopy (AFM) was used to probe fibres on a sized filter paper surface under water. The AFM data showed that water interacted strongly with the fibre even though the paper was heavily sized. Implications of this phenomenon were discussed in the context of inkjet print quality and of the surface conditions of sized papers. Results of this study are very useful in the understanding of inkjet ink droplet impaction on paper surfaces which sets the initial condition for ink penetration into paper after impaction.     

Additive manufacturing for energy storage: Methods,designs and material selection for customizable 3D printed batteries and supercapacitors

Additive manufacturing and 3D printing in particular have the potential to revolutionize existing fabrication processes, where objects with complex structures and shapes can be built with multifunctional material systems. For electrochemical energy storage devices such as batteries and supercapacitors, 3D printing methods allows alternative form factors to be conceived based on the end use application need in mind at the design stage. Additively manufactured energy storage devices require active materials and composites that are printable, and this is influenced by performance requirements and the basic electrochemistry. The interplay between electrochemical response, stability, material type, object complexity and end use application are key to realising 3D printing for electrochemical energy storage. Here, we summarise recent advances and highlight the important role of methods, designs and material selection for energy storage devices made by 3D printing, which is general to the majority of methods in use currently.     

Synthesis and characterization of copper ink and direct printing of copper patterns by inkjet printing for electronic devices

Among the conventional metallic inks used in the printing process, silver exhibits high conductivity and thermal stability. Nevertheless, due to the high cost of silver, it cannot be extensively used for the fabrication of inks. As a competitive alternative, copper can be considered as a substitute for silver; however, copper ink oxidizes under certain atmospheric conditions. To meet these shortcomings, a cost effective, highly conductive, and oxidation-free copper-based ink has been synthesized in this study, wherein, oxidation of the copper particles in the copper-based ink was prevented by using copper complexes. The copper ink thus fabricated was printed on chemically treated Si/SiO₂ substrates followed by the characterization of the printed copper films. The results of this study confirmed that the synthesized copper ink exhibited properties suitable for its use in the inkjet printing process for fabrication of various electronic devices.     

Microstructure and electrical properties of high power laser thermal annealing on inkjet-printed Ag films

In this work, a high power continuous-wave (CW) Nd:YAG laser was used for thermal treatment of inkjet-printed Ag films - resulting in the elimination of organic additives (dispersant, binder, and organic solvent) in the Ag ink and annealing of Ag nano-particles. By optimizing laser parameters such as laser power and defocusing value, the laser energy can be totally converted into heat energy, which is used for thermal treatment of inkjet-printed Ag films. This results in the microstructure and the resistivity of the films to be controlled. We investigated the thermal diffusion mechanisms during laser annealing and the resulting microstructures. The impact of high power laser annealing on microstructures and electrical characteristics of inkjet-printed Ag films was compared to those of the films annealed by a conventional furnace annealing. Focused ion beam (FIB) channeling images show that the laser annealed Ag films have large columnar grains and a dense void-free structure, while furnace annealed films have much smaller grains and exhibit void formation. As a result, the laser annealed films have better electrical properties (low resistivity) compared to furnace annealed samples.     

Inkjet‐Printed Organic Electrodes for Bottom‐Contact Organic Field‐Effect Transistors

A graphite thin film was investigated as the drain and source electrodes for bottom‐contact organic field‐effect transistors (BC OFETs). Highly conducting electrodes (10² S cm^?1) at room temperature were obtained from pyrolyzed poly(l,3,4‐oxadiazole) (PPOD) thin films that were prepatterned with a low‐cost inkjet printing method. Compared to the devices with traditional Au electrodes, the BC OFETs showed rather high performances when using these source/drain electrodes without any further modification. Being based on a graphite‐like material these electrodes possess excellent compatibility and proper energy matching with both p‐ and n‐type organic semiconductors, which results in an improved electrode/organic‐layer contact and homogeneous morphology of the organic semiconductors in the conducting channel, and finally a significant reduction of the contact resistance and enhancement of the charge‐carrier mobility of the devices is displayed. This work demonstrates that with the advantages of low‐cost, high‐performance, and printability, PPOD could serve as an excellent electrode material for BC OFETs.     

Transverse charge transport in inkjet printed poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS)

Transverse (z) alignment of PEDOT grains was demonstrated in inkjet printed PEDOT:PSS. This explained the superior transverse charge conduction mode in inkjet printed PEDOT:PSS films, best fitted by the Efros-Shklovskii 1D-VRH (variable range hopping) model in this study compared with spin coated PEDOT:PSS films, which have demonstrated layers of generally in-plane aligned PEDOT:PSS grains. The findings of this study, regarding the microstructure of inkjet printed PEDOT:PSS films and their transverse charge transport model, justify measurements of the transverse conductivity of inkjet printed films in this study being 600 times higher than that of spin coated films. In addition, it was found that the addition of 5 wt% DMSO in the printing PEDOT:PSS ink lowers the workfunction by 3% approximately.     

Inkjet printed silver source/drain electrodes for low-cost polymer thin film transistors

Silver tracks for source/drain (S/D) electrodes in low-cost polymer thin film transistors (TFTs) have been realized through inkjet printing technique, using heavily n-doped silicon wafer with thermally grown silicon dioxide as the substrate and poly(3-hexylthiophene) (P3HT) as the channel material. Spin coating a layer of poly-4-vinylphenol (PVPh) onto the substrate was found to enhance the silver track uniformity and lower the cure temperature (from 300 to 210 °C). The surface roughness of the PVPh film was optimized to improve the device performance. The fabricated P3HT TFT with a channel length of 20 μm exhibited a saturation mobility of 3.5 × 10⁻2 cm²/V/s which was three times higher than that obtained in P3HT TFTs with gold S/D electrodes.     

Polylactic acid as a biodegradable material for all-solution-processed organic electronic devices

In this paper we report on the fabrication of spin-coated biodegradable polylactic acid (PLA) thin films to be used as substrates for the realisation of all-solution-processed organic electronic devices. The full mechanical and electrical characterisation of these substrates shows that they exhibit good mechanical and dielectric properties and are therefore suitable for the fabrication of disposable electronics. To demonstrate practically the functionality of such PLA thin films, organic electronic devices were realised on the top of them, exclusively by means of solution-process fabrication techniques and in particular inkjet-printing. Also, a photonic curing procedure is here presented as a means for sintering the conductive inks without heating up the PLA substrates. Two types of organic transistors were fabricated on the top of PLA: organic field-effect transistors (OFETs), where the PLA film was used not only as a substrate but also as the gate dielectric, and all-inkjet-printed organic electrochemical transistors (OECTs). The second typology of transistors exhibited one of the highest transconductance reported so far in the literature (up to 2.75 mS). This study opens an avenue for the fabrication of disposable, low-cost organic electronic devices.     

Inkjet and microcontact printing of functional materials on foil for the fabrication of pixel-like capacitive vapor microsensors

The work presented demonstrates the utilization of micro-contact printing of self-assembled monolayers (SAMs) of gold nanoparticles (NPs) to pattern the porous thin metallic film composing the top electrode of an ultra-fast capacitive relative humidity sensor based on miniaturized parallel-plates electrodes. The rest of the device, which occupies an area of only 0.0314 mm², is fabricated by inkjet printing stacked individual drops of functional materials, namely gold NPs for the bottom electrode and a polymeric humidity sensing layer, on a polymeric foil. Compared to other printing methods, the use of microcontact printing to pattern the top electrode enables the additive transfer of a solvent-free metallic layer that does not interact chemically with the sensing layer, permitting the thinning of the latter without risk of short-circuits between electrodes, and broadening the range of usable sensing materials for detection of other gases. Thinning the sensing layer yields to ultra-fast response devices with high values of capacitance and sensitivity per surface area. The fabrication process is compatible with low heat-resistant polymeric substrates and scalable to large-area and large-scale fabrication, foreseeing the development of low-cost vapor sensing sheets with high space–time resolution, where every sensor would correspond to a pixel of a large array.     

Patterning catalyst via inkjet printing to grow single-walled carbon nanotubes

We demonstrated a method to pattern catalyst via inkjet printing to grow SWNTs, using metal salt solutions as the inks and an ordinary office-use printer. We printed water solutions of cobalt acetate on hydrophilic Si substrates and grew high quality SWNT films.