Low temperature delamination of plastic encapsulated microcircuits

Plastic encapsulated microcircuits (PEMs) are increasingly being used in applications requiring operation at temperatures lower than the manufacturer’s recommended minimum temperature, which is 0°C for commercial grade components and −40°C for industrial and automotive grade components. To characterize the susceptibility of PEMs to delamination at these extreme low temperatures, packages with different geometries, encapsulated in both biphenyl and novolac molding compounds, were subjected to up to 500 thermal cycles with minimum temperatures in the range −40 to −65°C in both the moisture saturated and baked conditions. Scanning acoustic microscopy revealed there was a negligible increase in delamination at the die-to-encapsulant interface after thermal cycling for the 84 lead PQFPs encapsulated in novolac and for both 84 lead PQFPs and 14 lead PDIPs encapsulated in biphenyl molding compound. Only the 14 lead novolac PDIPs exhibited increased delamination. Moisture exposure had a significant effect on the creation of additional delamination.     

Poly(vinyl chloride)-paste/clay nanocomposites: Investigation of thermal and morphological characteristics

The paper concentrates on poly(vinyl chloride) - PVC - from the point of nanocomposite characterisation through thermal degradation of samples, evolution of the changes caused by elevating temperature using TGA, FTIR and Congo Red methods combined with morphological characterisation by XRD and TEM analyses. A novel method of PVC-paste/nanocomposite preparation while processing was used. During preparation, PVC plasticizer was mixed with clay, both natural and organophilic, and the suspension was then compounded with the other components. Two factors were followed: effect of shearing alone, and in combination with temperature. As is presented, the type of nano-filler and its chemical modifier have obvious influence on final properties either thermal or morphological. Presented contribution follows previous part of investigation and brings further information from PVC-paste/nanocomposite field.     

Orientation control of perovskite thin films on glass substrates by the application of a seed layer prepared from oxide nanosheets

Orientation control of perovskite compounds was investigated by the application of a seed layer prepared from oxide nanosheets. An aqueous suspension of oxide nanosheets was prepared by the exfoliation of a layered compound of KCa₂Nb₃O₁₀ oxide grains. A seed layer composed of (TBA)Ca₂Nb₃O₁₀ nanosheets (TBA = tetrabutylammonium) was formed on a glass substrate by simply dip coating it in the suspension. Two kinds of perovskite compounds, LaNiO₃ (LNO) and Pb(Zr,Ti)O₃ (PZT) with a preferred orientation of (00l) were successfully grown on this seeded glass substrate. In this study, the relation between lattice mismatch and electrical properties is investigated. A large, oriented PZT film with a size of 5 ×4 cm shows an improved P-E hysteresis behavior by use of this orientation control.     

Failure analysis on reflector blackening between lead frame electrodes in LEDs under WHTOL test

Blackening induced lumen decay in a QFN LED after WHTOL reliability test was reported and analyzed in this paper. A new LED blackening failure mechanism was proposed based on solid experimental results. We concluded that the failure process underwent delamination between lead frame and reflector polymer composites followed by chemical penetration, composite corrosion, silver migration, and finally caused blackening failure. Delamination and corrosive de-flash agent were the key factors for the failure mode. Besides, we also estimated the influence of the failure to the optical performance through simulation. Apart from other reported factors, this study highlighted that both composite corrosion and Ag migration could generate serious illumination decrease as well. The outcome of this study is valuable for LED manufacture and quality control in the future.     

二维纳米片层孔洞化策略及组装材料在超级电容器中的应用

功率密度高、倍率性能优异和循环性能好等特性使得超级电容器在储能领域显示了巨大的应用前景。尽管二维层状材料剥离形成的纳米片层不仅可为电化学反应提供独特的纳米级反应空间,而且由其组装的层状纳米电极材料具有化学和结构上的氧化还原可逆性及纳米片层水平方向上离子或电子快速传输通道。但是,纳米片层组装电极材料在纳米片层垂直方向上离子或电子传输存在障碍,对于超级电容器功率密度和能量密度的提高及实现快速能量储存非常不利。因此,如何通过改善离子或电子的快速传输,实现超级电容器大功率密度下的高能量密度是超级电容器电极材料发展的方向之一。本文主要综述了二维层状材料剥离成纳米片层,纳米片层孔洞化策略及组装孔洞化材料在超级电容器电极材料中的应用。纳米层孔洞化技术是改善层状电极材料在纳米片层垂直方向离子或电子传输的有效手段,为实现高比电容下的高倍率性能超级电容器电极材料制备提供了方法学。最后,对开发大功率密度下的高能量密度超级电容器电极材料提出了展望。     

连续碳纤维增强的聚芳醚酮在Ⅰ型循环载荷下的层间破坏

用双悬臂梁(DCB)试件研究了连续碳纤维增强的聚芳醚酮复合材料(CF/PEK-C),在Ⅰ型循环载荷作用下的层间裂纹扩展行为.循环载荷采用载荷控制模式,最小载荷与最大载荷之比为0.5.在疲劳试验中,仍然发现有“阻力曲线”现象存在.层间裂纹扩展速率用指数定律与相应的应变能释放速率联系起来,并对结果进行了讨论.     

微孔层状磷酸铝材料的剥离与嵌入研究

用XRD和SEM等手段研究了微孔层状磷酸铝[Al₂P₃O₁₀(OH)₂][C₆NH₈]的剥离和嵌入过程,发现该材料在醇/水溶液中能很好地剥离,形成胶体溶液,并能在一定条件下再结晶形成C₂～C₁₂烷基胺嵌入的层状新材料.当嵌入达到饱和时,有机胺在层间呈双层排列,并与层板成42.6°倾斜角.磷酸铝剥离和嵌入的难易与其层板结构间相互作用的强弱直接相关.     

Use of early acoustic emission to evaluate the structural condition and self-healing performance of textile reinforced cements

Textile reinforce cements (TRC) are innovative materials that are used for repair of existing structures or recently as stand-alone lightweight structural members. Fracture and thermal behavior of these materials are very complicated due to multiple failure modes. The undergoing processes cannot be described by the simple constitutive equation. In this perspective the contribution of monitoring techniques is crucial. Acoustic emission (AE) is used to check the behavior of TRC beams and plates in different states of structural health: intact, thermally pre-cracked and self-healed by polymer powder. This is the first time that the AE behaviors of intact, cracked and self-healed TRC laminates are compared in literature.     

Solvent-tuned ultrasonic synthesis of 2D coordination polymer nanostructures and flakes

Herein, a new 2-dimensional coordination polymer based on copper (II), {Cu₂(L)(DMF)₂}_n, where L stands for 1,2,4,5-benzenetetracarboxylate (complex 1) is synthesized. Interestingly, we demonstrate that both solvent and sonication are relevant in the top-down fabrication of nanostructures. Water molecules are intercalated in suspended crystals of complex 1 modifying not only the coordination sphere of Cu(II) ions but also the final chemical formula and crystalline structure obtaining {[Cu(L)(H₂O)₃]·H₂O}_n (complex 2). On the other hand, ultrasound is required to induce the nanostructuration. Remarkably, different morphologies are obtained using different solvents and interconversion from one morphology to another seems to occur upon solvent exchange. Both complexes 1 and 2, as well as the corresponding nanostructures, have been fully characterized by different means such as infrared spectroscopy, x-ray diffraction and microscopy.     

Controlling wear failure of graphite-like carbon film in aqueous environment: Two feasible approaches

Friction and wear behaviors of graphite-like carbon (GLC) films in aqueous environment were investigated by a reciprocating sliding tribo-meter with ball-on-disc contact. Film structures and wear scars were studied by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and a non-contact 3D surface profiler. A comprehensive wear model of the GLC film in aqueous environment was established, and two feasible approaches to control critical factor to the corresponding wear failure were discussed. Results showed that wear loss of GLC films in aqueous environment was characterized by micro-plough and local delamination. Due to the significant material loss, local delamination of films was critical to wear failure of GLC film in aqueous environment if the film was not prepared properly. The initiation and propagation of micro-cracks within whole films closely related to the occurrence of the films delamination from the interface between interlayer and substrate. The increase of film density by adjusting the deposition condition would significantly reduce the film delamination from substrate, meanwhile, fabricating a proper interlayer between substrate and GLC films to prevent the penetration of water molecules into the interface between interlayer and substrate could effectively eliminate the delamination.