电感耦合等离子体原子发射光谱法测定镍基单晶高温合金中Mo、W、Ta、Re、Ru时元素之间相互干扰的消除与校正的研究

称取镍基单晶高温合金0.100 0g于聚四氟乙烯烧杯中,先令其与盐酸9mL和硝酸1mL加热反应,待反应缓慢时滴加氢氟酸2mL并继续加热使样品完全溶解。加入500g·L^-1酒石酸溶液2mL,冷却至室温,在塑料容量瓶中加水定容至100.0mL。按仪器工作条件采用电感耦合等离子体原子发射光谱法测定其中5种合金元素(Mo、W、Ta、Re、Ru)的含量,选择分析谱线依次为204.598,207.911,240.063,197.312,240.272nm。结果发现:除了Re外,其余4种元素的测定中均受共存元素的光谱干扰,严重影响了测定结果的准确性。为克服其干扰,除了采用基体匹配法消除镍的基体干扰外,试验采用混合校正系数矩阵法对测定结果进行校准。通过一系列试验计算得到混合校准系数矩阵K,并应用于模拟样品的分析。结果表明:经过矩阵K的校准,所测定的5种元素的准确度显著提高,达到了消除共存元素之间光谱干扰的目的。通过精密度试验,测得上述5种元素测定值的相对标准偏差(n=11)均在1.5%以下,并通过标准加入法进行回收试验,测得5种元素的回收率为97.0%~105%。     

电感耦合等离子体原子发射光谱法测定钛合金中钨、铌、钽

采用电感耦合等离子体原子发射光谱法（ICP-AES）法测定钛合金中W,Nb,Ta元素的含量。样品采用盐酸、氢氟酸和硝酸溶解,并对仪器工作参数和试验条件进行了优化试验,确定了仪器最佳工作条件,考察了钛合金基体和共存元素对待测元素的影响,确定了各待测元素谱线为W207．911nm,Nb309．418nm,Ta240．063nm。选定的待测元素分析线不受合金基体和共存元素的干扰,通过基体匹配消除基体的影响。加标回收率在98％104％之间,测定结果的相对标准偏差为0．3％～2．4％（n=8）,方法的检出限为0．003-0．013μg／mL。进行了标准物质对照试验,试验结果与标准值相符。     

In situ deposition behavior of silica-based layers and its effect on thermal degradation of IN713 turbine blades during operation of a micro-gas turbine

This study examined the in situ deposition behavior of silica-based layers on IN713 turbine blades during the operation of a 13 kgf-class gas turbine at a rotation speed of 20,000/min as well as its effect on the degradation of the metallic substrate. Tetraethylorthosilicate (TEOS) was mixed with the fuel (liquid petroleum gas, LPG) and burned to generate silica-based coating precursors for deposition from the flame. Two deposition conditions were adopted. For condition 1 (C1), the silicon-to-carbon ratio in the mixed fuel was set at 0.1 mol% for the first 5 min and at zero mol% for the final 95 min in a 100-min operation. For condition 2 (C2), the ratio was set at 0.005 mol% during the entire 100 min operation. The total TEOS feed was the same under both conditions. C1 resulted in a rather uniform and thicker (5-10 μm on the pressure side) porous silica-based coating on the blade than C2. The in situ deposited layer of C1 was well preserved on the blade and protected the underlying metallic substrate from oxidation during the entire 100 min operation. The layer on the C2 blades was ∼5 μm thick at the region near to root, but was too thin in the other areas on the blade to be protective. The early build-up of a porous layer to an effective thickness on the blades produced a thermal barrier toward the substrate as well as a diffusion barrier toward the oxidizing elements during operation.     

Effects of the triple junction types on the grain boundary carbide precipitation in a nickel-based superalloy,a statistical analysis

The morphology evolution of carbide precipitated on grain boundary nearby different triple junctions in grain boundary engineering (GBE) treated nickel-based Inconel Alloy 690 aged at 715°C for different time was investigated by scanning electron microscopy and electron backscatter diffraction. The results show that, the diversity of triple junction types was increased by GBE significantly. The size and morphology of grain boundary carbide were not only affected by the grain boundary character, but also the nearby grain boundary character at the triple junction. The higher Σ values of the nearby grain boundaries, the larger carbide precipitated on the other grain boundary. Based on the experimental results, the effects of grain boundary characters and triple junction types on the carbide precipitation behaviours are discussed.     

镍基单晶高温合金相界面错配位错网络的演化

运用分子动力学方法,研究了镍基单晶高温合金γ/γ′相界面错配位错网络的特征.通过对界面位错的形成、位错的反应、位错网络的演化等现象的分析发现,在温度场影响下,位错网络将由弛豫初期的十四面体演化成最终的正六面体. 关键词： 镍基单晶高温合金 相界面错配位错 位错网络演化 分子动力学     

钇,铈对低铪镍基K444返回合金组织与力学性能的影响

研究了Y,Ce对含铪(Hf)镍基铸造高温合金K444返回料(添加50%返回料)合金的力学性能和组织的影响.研究结果表明:适量Y,Ce(Y<0.03%,Ce<0.015%(质量分数))添加到返回料合金后,一方面,Y,Ce具有去除N,O等有害杂质的作用,使O含量由15×10~(-6)降低到8×10~(-6),N含量由35×10~(-6)降低到18×10~(-6),从而使返回料合金得到净化.另一方面,Y,Ce细化了枝晶组织,减少了共晶和大块状碳化物数量,并且强化了晶界.和未加Y,Ce的返回料合金相比.添加Y,Ce使返回料合金室温拉伸强度提高约100 MPa,塑性提高近一倍;使900℃的高温瞬时拉伸性能波动较为平稳,塑性提高近一倍.添加Y,Ce还可以提高返回合金900℃/274 MPa条件下的持久性能,达到新料水平;可以明显延长K444返回合金900℃/274 MPa条件下的蠕变第二阶段,提高蠕变寿命.     

The effect of frequency and sample shape on fatigue behaviors of DZ125 superalloy

The effect of frequency and sample shape on fatigue behaviors of DZ125 superalloy are systematically studied. The results show that fatigue fracture still occurs above the cycle of 10⁸ for tests carried out at the frequency of f = 20 kHz and stress ratio R = ?1, so the traditional fatigue limit at cycle of 10⁷ is not appropriate for fatigue design. Fatigue fracture surfaces are perpendicular to stress axis for cylindrical and plate specimens, and the fatigue cracks originate from the extra surface of the specimens. Fatigue crack is apt to propagate from cutting direction to forward direction, which occurs mainly in the second propagation stage at higher stress amplitude. There is an obvious frequency effect for DZ125 superalloy. The higher the test frequency is, the more serious the effect of frequency on fatigue behaviors of the alloy. After the frequency correction, the ultra-high cycle fatigue S-N curve well coincide with the traditional fatigue S-N curve.     

基于元胞自动机方法的定向凝固枝晶竞争生长数值模拟

通过耦合温度场模型、溶质扩散方程以及枝晶生长动力学方程等重要因素,建立了一种改进的元胞自动机模型.该模型通过采用偏心算法消除网格各向异性,实现了二维尺度上任意角度枝晶生长的模拟,同时适用于模拟三维尺度上枝晶的生长过程.利用建立的模型开展了定向凝固枝晶竞争生长过程的数值模拟.为了体现本模型的有效性,模拟了透明合金的竞争生长过程,并与实验结果符合良好.镍基高温合金汇聚竞争和发散竞争的模拟结果清楚地展现了不同抽拉速度和枝晶优先生长角度下枝晶的竞争生长过程,并且模拟结果与理论模型相符合.三维枝晶生长的模拟结果表明本模型可以用来模拟三维枝晶一次臂间距的调整过程.     

Effect of H impurity on misfit dislocation in Ni-based single-crystal superalloy： molecular dynamic simulations

The effect of H impurity on the misfit dislocation in Ni-based single-crystal superalloy is investigated using the molecular dynamic simulation.It includes the site preferences of H impurity in single crystals Ni and Ni 3 Al,the interaction between H impurity and the misfit dislocation and the effect of H impurity on the moving misfit dislocation.The calculated energies and simulation results show that the misfit dislocation attracts H impurity which is located at the γ/γˊinterface and Ni₃ Al and H impurity on the glide plane can obstruct the glide of misfit dislocation,which is beneficial to improving the mechanical properties of Ni based superalloys.