Multiple Melting Behavior of High-Speed Melt Spun Polylactide Fibers

High-speed melt spinning of polylactide (PLA) was conducted and the structure and multiple melting behavior of the as-spun fibers were investigated. In the analysis of temperature modulated differential scanning calorimetry (TMDSC) thermograms for the as-spun PLA fibers taken-up at 1 and 6 km/min, the peaks around the melting temperature region in the reversing heat flow (RHF) and nonreversing heat flow (NRHF) curves were mainly separated into (1) a pair of an endothermic peak (Peak L) in RHF and an exothermic peak (Peak R) in NRHF in a low temperature region, (2) an endothermic peak (Peak M) both in RHF and NRHF (only in RHF for PLA fiber spun at the low-speed) in an intermediate temperature region, and (3) an endothermic peak (Peak H) both in RHF and NRHF in a higher temperature region. Wide-angle X-ray diffraction (WAXD) measurements were conducted during the heating process of the as-spun fibers cut into powders. In the case of fibers obtained at 1 km/min, disordered crystals, i.e. α′-form crystals, were formed through cold crystallization followed by a disorder-to-order phase transition, i.e. α′ to α crystalline modification, with partial melting of the α′ crystals around 148.5°C in the temperature range of Peaks R and L. Finally, the α form crystals melted above 169.4°C, in the temperature range of Peak H. On the other hand, the PLA crystals generated by the orientation-induced crystallization during the spinning process at a spinning velocity of 6 km/min did not show a WAXD profile of perfect α form crystals but showed an intermediate structure having lattice spacings between the α′ and α forms. Such intermediate crystals did not transformed into α form crystals during the heating process.