Assessment of nanocomposites based on unsaturated polyester resin/nanoclay under impact loading

The aim of this study is to investigate the performance of nanoclay reinforced unsaturated polyester (UP) resin under impact loads. Nanocomposite specimens containing nanoclay in 0, 1.5, and 3 (wt%) were prepared by melt mixing method. X‐ray diffraction, transmission electron microscopy analysis, scanning electron microscope photographs, and viscosity changes in liquid state resin confirmed exfoliation and intercalation of the nanoclay in the UP resin system used. Tensile modulus showed an increase with increase in nanoclay content. However, the tensile strength and elongation at break exhibited reducing performance with increase in nanoclay content. Izod impact test results indicated better performance for the specimens containing nanoclay reinforcements, with 1.5 (wt%) of nanoclay specimens showing the highest value. High velocity impact tests were carried out using gas gun in velocity range of 20–100 m/sec and harden steel hemispherical tip projectile with diameter of 8.7 mm and weight of 11.54 g. Results for high velocity impact test indicated better performance by the specimens containing nanoclay, with 1.5 (wt%) nanoclay showing the highest attained value. Damage assessments of impact area for all specimens showed spalling type brittle failure with punch out and sever fragmentation pattern. Copyright © 2011 John Wiley & Sons, Ltd.     

Determination trace amounts of thallium after separation and preconcentration onto nanoclay loaded with 1-(2-pyridylazo)-2-naphthol as a new sorbent

A procedure has been proposed for the separation and preconcentration of trace amounts of thallium. It is based on the adsorption of thallium ions onto organo nanoclay loaded with 1-(2-pyridylazo)-2-naphthol (PAN). Thallium ions were quantitatively retained on the column in the pH range of 3.5–6.0, whereas quantitative desorption occurs with 5.0?mL of 5% ascorbic acid and thallium was determined by flame atomic absorption spectrometry. Linearity was maintained between 0.66?ng?mL^?1–15.0?µg?mL^?1?in initial solution. Detection limit was 0.2?ng?mL^?1?in initial solution and preconcentration factor was 150. Eight replicate determinations of 2.0?µg?mL^?1 of thallium in final solution gave a relative standard deviation of ±1.48%. Various parameters have been studied, such as the effect of pH, breakthrough volume and interference of a large number of anions and cations and the proposed method was used to determine thallium ions in water and standard samples. Determination of thallium ions in standard sample showed that the proposed method has good accuracy.     

Multiobjective Optimization of Fabrication Parameters of Jute Fiber/Polyester Composites with Egg Shell Powder and Nanoclay Filler

In the present study, a model is presented to optimize the fabrication parameters of natural fiber reinforced polyester matrix composites with dual fillers. In particular, jute fiber mat was chosen as reinforcement and eggshell powder (ESP) and montmorillonite nanoclay (NC) were selected as fillers. The weight per square meter (GSM) of the fiber, the weight percentage of ESP and NC have been chosen as independent variables and the influence of these variables on tensile, flexural and impact strength of the composite has been inspected. The permutations of the different combinations of factors are intended to accomplish higher interfacial strength with the lowest possible number of tested specimens. The experiments were designed by the Taguchi strategy and a novel multi-objective optimization technique named COPRAS (COmplex PRoportional ASsessment of alternatives) was used to determine the optimal parameter combinations. Affirmation tests were performed with the optimal parameter settings and the mechanical properties were evaluated and compared. Experimental results show that fiber GSM and eggshell powder content are significant variables that improve mechanical strength, while the nanoclay appears less important.     

Triclosan‐based antibacterial paper reinforced with nano‐montmorillonite: a model nanocomposite for the development of new active packaging

In this study, a suitable method is reported to produce reinforced antibacterial paper packaging using the antimicrobial triclosan (TC) and organically modified montmorillonite (OMMT) as “model” compounds. Direct incorporation of TC at a concentration of 1 wt% and OMMT at concentrations of 1, 4, 7, and 10 wt% into papers was performed via coating process, and the resulting materials were characterized by in vitro antimicrobial assays, thermogravimetric analysis, scanning electron microscopy, mechanical tests, and water vapor transmission rate determinations. It was demonstrated that the presence of 1% TC in the coated papers exhibited inhibitory effects against Staphylococcus aureus and Escherichia coli. It was also pointed out that increases of approximately 30% in the tensile strength of commercial paper are obtained by using the OMMT at a concentration of 1 wt%. Water barrier property and thermal stability of paper were also enhanced because of the coating process and the incorporation of OMMT. The results from this study demonstrate that OMMT has a great potential to be incorporated into coating formulations to obtain antibacterial‐coated papers with improved properties for various packaging applications. Copyright © 2011 John Wiley & Sons, Ltd.     

Dynamic and buckling analysis of polymer hybrid composite beam with variable thickness

This work deals with a study of the dynamic and buckling analysis of polymer hybrid composite(PHC) beam. The beam has variable thickness and is reinforced by carbon nanotubes(CNTs) and nanoclay(NC) simultaneously. The governing equations are derived based on the first shear deformation theory(FSDT). A three-phase HalpinTsai approach is used to predict the mechanical properties of the PHC. We focus our attention on the effect of the simultaneous addition of NC and CNT on the vibration and buckling analysis of the PHC beam with variable thickness. Also a comparison study is done on the sensation of three impressive parameters including CNT, NC weight fractions, and the shape factor of fillers on the mechanical properties of PHC beams,as well as fundamental frequencies of free vibrations and critical buckling load. The results show that the increase of shape factor value, NC, and CNT weight fractions leads to considerable reinforcement in mechanical properties as well as increase of the dimensionless fundamental frequency and buckling load. The variation of CNT weight fraction on elastic modulus is more sensitive rather than shear modulus but the effect of NC weight fraction on elastic and shear moduli is fairly the same. The shape factor values more than the medium level do not affect the mechanical properties.     

Ordered long‐helical conformation of isotactic polypropylene obtained in constrained environment of nanoclay

Special crystallization event of isotactic polypropylene (iPP) in a constrained environment, a layered clay network, was followed by in situ Fourier transform infrared (FTIR) spectroscopy during the cooling process. Before occurrence of nucleation/crystallization, a conformationally ordered phase, which consists of significant amounts of long 3₁ helices with 14 monomeric units, has been identified for the first time. More importantly, it was found that the long‐ordering helices could play a more important role than short ones for the confined crystallization. It could be tentatively explained as due to the existence of constrained regions in the proximity of the nanoclay platelets or tactoids and the heterogeneous nucleation capability of the surface of nanoclay. Copyright © 2011 John Wiley & Sons, Ltd.     

Controlling Necking in Extrusion Film Casting Using Polymer Nanocomposites

The research described was concerned with the effect of layered-silicate-based organically modified nanoclay fillers on controlling the extent of necking in a polymer melt extrusion film casting (EFC) process. We show that a linear polythylene resin (such as a linear low-density polyethylene—LLDPE) filled with a very low percentage of well-dispersed (or intercalated) nanoclay displays an enhanced resistance to the necking phenomenon. In general, melt-compounded nanoclay-filled LLDPE resin formulations displayed a higher final film width (less necking), thus a lower final film thickness (greater draw down for the same draw ratio), and cooled down faster when compared to the base LLDPE resin. Incorporation of nanoclay filler in the mainly linear chain LLDPE resin led to significant modification of the melt rheological properties that, in turn, affected the melt processability of these formulations. Primarily, the intercalated nanoclay-filled LLDPE formulations displayed the presence of strain-hardening in unaxial extensional rheology. Additionally, the presence of well-dispersed nanoclay in the LLDPE resin led to a display of prominent extrudate swell indicating the presence of melt elasticity in such formulations. The presence of melt elasticity, as shown by shear rheology and strain-hardening, observed by uniaxial extensional rheology, contributed to the LLDPE nanoclay formulations displaying an enhanced resistance to necking for these films. It can be concluded that linear chain polymers susceptible to necking in an EFC process can be made more resistant to such necking by using nanoclay fillers at very low levels of loading.     

Influence of Organophilic Ammonium-Free Nanoclay Incorporation on Mechanical Properties and Biodegradability of Biodegradable Polyester

Summary: Disposal of petroleum-derived polymers is a growing global environmental problem of alarming proportions, which has increased interest in the use and production of biodegradable materials. In addition to biodegradation, investment in research and development in the nanotechnology area is also significant. This study evaluated the effect of incorporation of an organophilic nanoclay ammonium-free salt (Novaclay™) on the mechanical properties and biodegradation of a biodegradable polyester (Ecoflex®), according to ASTM G 160. Ecoflex with and without incorporated Novaclay was characterized before and after biodegradation in organically enriched soil for up to 180 days, by visual analysis, optical microscopy, weight loss, differential scanning calorimetry, dynamic mechanical analysis, mechanical testing, and scanning electron microscopy. The pure Ecoflex and the Ecoflex/Novaclay nanocomposite were partially biodegraded by the method used, and showed changes in their morphological and mechanical properties.     

Ionic Liquid Modification of Layered Silicates for Enhanced Thermal Stability

A natural and synthetic layered silicate (LS) was modified with trihexyltetradecyl‐phosphonium tetrafluoroborate (an ionic liquid) via a cationic exchange reacation. The exchange reaction and loading of modifier was investigated using a combination of WAXD, inductively coupled plasma‐optical emmission spectroscopy (ICP‐OES) and thermogravimetric analysis (TGA). The thermal stability of the modified LS was enhanced by up to 150 °C, when compared with conventional quaternary ammonium cations, making melt mixing of such modified nanoclays possible with poly(ethylene‐terephthalate) (PET).

     

Effects of nanoparticles on the flame retardancy of the ammonium sulphamate‐dipentaerythritol flame‐retardant system in polyamide 6

This paper extends the work of Lewin et al., which showed that high levels of flame retardancy could be conferred on polyamide 6 (PA6) in the presence of small concentrations of ammonium sulphamate (AS) and dipentaerythritol (DP). PA6 samples were compounded with similarly low concentrations (2.5%w/w AS and 1%w/w DP) with or without nanoclays and fumed silica present at 1 and 2%w/w levels. Compounded samples were characterized by X‐ray diffraction, thermal analysis (differential thermal analysis/thermogravimetric analysis) and Fourier transform infrared. Flammability properties were measured by UL‐94, limiting oxygen index (LOI) and cone calorimetry test methods. All PA6 blended samples with or without nanoparticles were found to be V‐2 rated which differed from the results reported by Lewin et al. for similar samples where V‐0 ratings were obtained for clay‐free samples. LOI increases promoted by the inclusion of AS and DP alone were slightly reduced following the addition of all nanoparticles with the functionalized clays showing the largest effect. Introduction of silica, however, had the smallest effect in reducing LOI. Cone calorimetric results showed that while the presence of AS and DP raise peak heat release rate values with respect to PA6, addition of nanoparticles reduced values to below that for pure PA6. These reductions are dependent on nanoparticle concentration although differences between them, within experimental error, are very similar. While smoke generation is little affected by addition of AS and DP, the presence of nanoparticles promotes a slight increase. Results were interpreted in terms of previously published mechanisms for PA6‐AS‐DP thermal degradation and nanoparticle‐polymer interactions. Copyright © 2012 John Wiley & Sons, Ltd.