The effect of compatibilization and rheological properties of polystyrene and poly(dimethylsiloxane) on phase structure of polystyrene/poly(dimethylsiloxane) blends

The compatibilization effect of polystyrene (PS)‐poly(dimethylsiloxane) (PDMS) diblock copolymer (PS‐b‐PDMS) and the effect of rheological properties of PS and PDMS on phase structure of PS/PDMS blends were investigated using a selective extraction technique and scanning electron microscopy (SEM). The dual‐phase continuity of PS/PDMS blends takes place in a wide composition range. The formation and the onset of a cocontinuous phase structure largely depend on blend composition, viscosity ratio of the constituent components, and addition of diblock copolymers. The width of the concentration region of the cocontinuous structure is narrowed with increasing the viscosity ratio of the blends and in the presence of the small amount diblock copolymers. Quiescent annealing shifts the onset values of continuity. The experimental results are compared with the volume fraction of phase inversion calculated with various theoretical models, but none of the models can account quantitatively for the observed data. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 898–913, 2004     

Viscoelastic behavior of polypropylene/nitrile rubber thermoplastic elastomer blends: Application of Kerner's models for reactively compatibilized and dynamically vulcanized systems

The viscoelastic properties of binary blends of nitrile rubber (NBR) and isotactic polypropylene (PP) of different compositions have been calculated with mean‐field theories developed by Kerner. The phase morphology and geometry have been assumed, and experimental data for the component polymers over a wide temperature range have been used. Hashin's elastic–viscoelastic analogy principle is used in applying Kerner's theory of elastic systems for viscoelastic materials, namely, polymer blends. The two theoretical models used are the discrete particle model (which assumes one component as dispersed inclusions in the matrix of the other) and the polyaggregate model (in which no matrix phase but a cocontinuous structure of the two is postulated). A solution method for the coupled equations of the polyaggregate model, considering Poisson's ratio as a complex parameter, is deduced. The viscoelastic properties are determined in terms of the small‐strain dynamic storage modulus and loss tangent with a Rheovibron DDV viscoelastometer for the blends and the component polymers. Theoretical calculations are compared with the experimental small‐strain dynamic mechanical properties of the blends and their morphological characterizations. Predictions are also compared with the experimental mechanical properties of compatibilized and dynamically cured 70/30 PP/NBR blends. The results computed with the discrete particle model with PP as the matrix compare well with the experimental results for 30/70, 70/30, and 50/50 PP/NBR blends. For 70/30 and 50/50 blends, these predictions are supported by scanning electron microscopy (SEM) investigations. However, for 30/70 blends, the predictions are not in agreement with SEM results, which reveal a cocontinuous blend of the two. Predictions of the discrete particle model are poor with NBR as the matrix for all three volume fractions. A closer agreement of the predicted results for a 70/30 PP/NBR blend and the properties of a 1% maleic anhydride modified PP or 3% phenolic‐modified PP compatibilized 70/30 PP/NBR blend in the lower temperature zone has been observed. This may be explained by improved interfacial adhesion and stable phase morphology. A mixed‐cure dynamically vulcanized system gave a better agreement with the predictions with PP as the matrix than the peroxide, sulfur, and unvulcanized systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1417–1432, 2004     

Block balance in hydrogenated polybutadiene‐b‐polymethylmethacrylate diblock copolymer for efficient interfacial activity in low‐density polyethylene/polymethylmethacrylate blend: Phase morphology development

The objective of the present study was to determine the best molecular balance between the two hydrogenated polybutadiene (HPB) and polymethylmethacrylate (PMMA) blocks that promotes an HPB‐b‐PMMA diblock copolymer with efficient compatibilization activity in a low‐density polyethylene (LDPE)/PMMA immiscible blend. The model blend selected, LDPE/PMMA, is “more immiscible” than the LDPE/polystyrene pair largely reported in open literature. The blends having a composition of 80LDPE/20PMMA exhibit a droplet‐in‐matrix phase morphology whereas in 20LDPE/80PMMA a co‐continuous phase morphology was developed. In the droplet‐in‐matrix phase morphology, the emulsifying efficiency of the copolymer was evaluated based on the maximum reduction of the PMMA droplet size it is able to promote. Whereas, in the co‐continuous phase morphology, the copolymer was evaluated based on its ability to stabilize the maximum phase co‐continuity. The sequences of the best emulsifying copolymer revealed are not symmetrical. An HPB‐b‐PMMA where the ratio of molar mass of the blocks, _HPB/ _PMMA, is within 1.8–1.95 exhibits a much better interfacial activity in LDPE/PMMA blends than a copolymer of much lower ratio (longer PMMA block). This is ascribed to the much higher interactions (cohesive energy density) encountered in PMMA (PMMA of the copolymer and PMMA phase of the blend) compared with the LDPE side (HPB of the copolymer and LDPE phase of the blend). © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 837–848, 2005     

Effect of adding new phosphazene compounds to poly(butylene terephthalate)/polyamide blends. II: Effect of different polyamides on the properties of extruded samples

Poly(butylene terephthalate) (PBT) and a sample of polyamide have been melt processed in the presence of two new phosphazene compounds, namely 2,2-dichloro-4,4,6,6-bis[spyro(2′,2″-dioxy-1′,1″-biphenyl)]cyclotriphosphazene (2Cl-CP) and 2,2-bis(2-methoxy-4-methyleneoxy-phenoxy)-4,4,6,6-bis[spyro(2′,2″-dioxy-1′,1″-biphenyl)]cyclophosphazene (CP-2EPOX).The blends were prepared by using polyamide 6 (PA6) and polyamide 6,6 (PA66) in 25/75 and 75/25 w/w compositions by using a co-rotating twin-screw extruder.The materials have been completely characterized from a mechanical, rheological, and morphological point of view. The results indicate that the additives used cause an increase of the rupture properties and of the viscosity, especially in the PA6 rich blends containing CP-2EPOX. This result can be not only attributed to a chain extension effect on the PA phase but also to in situ formation of PA/PBT copolymers promoted by the presence of the CP compound as confirmed by NMR and MALDI-TOF analyses. The compatibilization effect fades in blends containing PA66, probably due to a thermal deactivation of the additives at higher temperature required to process this polymer.     

Reactive blends derived from modified soybean oil and silicone

Reactive blends prepared from methoxysilane terminated silicone polymers and silylated soybean oil are described and characterized. Although simple mixing of soy and silicones results in gross phase separation, homogeneous polymeric products are obtained by introducing reactive sites. These products can be used as protective coatings, additives to adhesives and new sealants. Exposure of the mixtures to moisture leads to hydrolysis of the methoxysilanes and subsequent condensation of the resulting silanols that yields stable siloxane linkages between the two immiscible phases. FTIR, TGA, and swell‐gel analyses indicate effective formation of these siloxane crosslinks. Reactive blends containing less than 20% silylated oil appeared completely transparent but increasing the soy content decreased the optical transparency. SEM micrographs reveal the silicone polymer as the continuous phase with individual spherical silylated soy oil particles distributed in it. The properties of these reactive blends vary from high elongation elastomers to high modulus resins depending on the composition. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3086–3093     

Controlled migration of antifog additives from LLDPE compatibilized with LLDPE grafted maleic anhydride

This paper summarizes a study of controlled migration of an antifog (AF) additive; sorbitan monooleate (SMO), from linear low density polyethylene (LLDPE) films containing a compatibilizer, LLDPE grafted maleic anhydride (LLDPE‐g‐MA). LLDPE/LLDPE‐g‐MA/SMO blends were prepared by melt compounding. Bulk and surface properties of compression molded LLDPE films containing SMO and LLDPE‐g‐MA were characterized using Fourier transform infrared spectroscopy and contact angle measurements. Thermal properties were investigated using a thermal gravimetric analyzer. Diffusion coefficient (D) was calculated, and AF properties were characterized using a “hot fog” test. Compression molded films were characterized for their morphology using high‐resolution scanning electron microscopy, and rheological properties were measured using a parallel‐plate rotational rheometer. It was found that the LLDPE/LLDPE‐g‐MA/SMO systems are characterized by a slower SMO migration rate, a lower diffusion coefficient, and lower contact angle values compared with LLDPE/SMO blends. These results are well correlated with results of a hot fog test. Morphological studies revealed a very fine dispersion of SMO in the LLDPE films, when 3 phr LLDPE‐g‐MA was combined with 1 phr SMO. Thermal analysis results show that the incorporation of 3 phr LLDPE‐g‐MA and 1 phr SMO significantly increases the decomposition temperature of the blend at T > 400°C. At high shear rates, the LLDPE blends show that the AF and the compatibilizer have a lubrication effect on LLDPE. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis of AB and ABA block copolymers as compatibilizers in nylon 6/polycarbonate blends

Nylon 6 (Ny6) and Bisphenol A polycarbonate (PC) are immiscible and form biphasic blends. To improve the compatibility of Ny6 and PC several ABA and AB Ny6/PC block copolymers were synthesized, and their compatibilizing behavior on the blends were tested. Block copolymers were prepared by reacting monoamino- or diamino-terminated Ny6 homopolymers with high molecular weight PC at 130°C in anhydrous DMSO. The reaction of diamino- and monoamino-terminated Ny6 with polycarbonate produces block copolymers of the type PC-Ny6-PC (ABA) and PC-Ny6 (AB), respectively, plus a certain amount of unconverted PC degradated to lower molecular weights. To separate the block copolymer from the unconverted PC, a selective fractionation with tetrahydrofuran (THF) and trifluoroethanol (TFE) was carried out. Three different fractions were obtained: THF-soluble fraction, TFE-soluble fraction, and the TFE-insoluble fraction. The scanning electron microscopy (SEM) analysis of a 75/25 (wt/wt) Ny6/PC blend added with 2% of ABA or AB block copolymers, showed the presence of smaller PC particles more adherent to the polyamide matrix, with respect to the same blend nonadded, which is clearly biphasic. The size of the PC particles decreases from ABA to AB compatibilized blends and the adhesion with the matrix is increases in the same way. © 1996 John Wiley & Sons, Inc.     

Crystallization behavior and morphology of one-step reaction compatibilized microfibrillar reinforced isotactic polypropylene/poly(ethylene terephthalate) (<Emphasis Type="Italic">i</Emphasis>PP/PET) blends

One-step reaction compatibilized microfibrillar reinforced iPP/PET blends(CMRB) were successfully prepared through a "slit extrusion-hot stretching-quenching" process.Crystallization behavior and morphology of CMRB were systematically investigated.Scanning electronic microscopy(SEM) observations showed blurry interface of compatibilized common blend(CCB).The crystallization behavior of neat iPP,CCB,microfibrillar reinforced iPP/PET blend(MRB) and CMRB was investigated by differential scanning calorimetry(DSC) and polarized optical microscopy(POM).The increase of crystallization temperature and crystallization rate during nonisothermal crystallization process indicated both PET particles and microfibrils could serve as nucleating agents and PET microfibrils exhibited higher heterogeneous nucleation ability,which were also vividly revealed by results of POM.Compared with MRB sample,CMRB sample has lower crystallization temperature due to existence of PET microfibrils with smaller aspect ratio and wider distribution.In addition, since in situ compatibilizer tends to stay in the interphase,it could also hinder the diffusion of iPP molecules to the surface of PET phase,leading to decrease of crystallization rate.Two-dimensional wide-angle X-ray diffraction(2D-WAXD) was preformed to characterize the crystalline structure of the samples by injection molding,and it was found that well-developed PET microfibrils contained in MRB sample promoted formation ofβ-phase of iPP.     

Influences of hyperbranched polyethylenimine on the reactive compatibilization of polycarbonate/polyamide blends

The influences of hyperbranched polyethylenimine(h PEI), which possesses many reactive amino end-groups, on the blending properties of bisphenol-A polycarbonate(PC) and amorphous polyamide(a PA) were systematically investigated. Scanning electron microscopy(SEM) and differential scanning calorimetry(DSC) were used to observe the effect of h PEI on morphologies of PC and a PA phases in bulk blends. While the interfacial fracture toughness between planar PC and a PA layers with and without h PEI was studied by using augmented double cantilever beam(ADCB) method. Results show that the compatibility in PC/a PA blends can be significantly improved by adding a small amount of h PEI, mainly due to the interchange reactions between the polymers leading to the formation of block copolymers, cross-linked polymers and molecules with other constitutions. The augmented double cantilever beam experiments showed that the reactive process drastically reinforced the interfacial adhesion between planar layers of PC and a PA. However, degradation takes place during annealing at 180 °C, which was responsible for the production of small molar mass species of PC.