Experimental evidence for reduced chain segment mobility in poly(amide)-6/clay nanocomposites

Poly(amide)-6/clay nanocomposites are investigated by means of modulated temperature differential scanning calorimetry. The importance of polymer–filler interaction is explored by comparing nanocomposites based on untreated and organically modified clay. During quasi-isothermal crystallization experiments, an excess contribution is observed in the recorded heat capacity signal due to reversible melting and crystallization. The magnitude of this excess contribution depends on the nanocomposite investigated. We suggest that it is directly related to the segmental mobility of the polymer chains in the interphase region. As such, the magnitude of this excess contribution can be used to quantify the efficiency of the polymer–clay interaction. Depending on the clay type used, differences in interfacial interaction can be achieved, which is of great importance with respect to the improvement of material properties. Based on thermal analysis results, a simple interphase model is proposed that is able to account for both the thermal and mechanical properties of poly(amide)-6/clay nanocomposites.     

Effect of Abrasives on Three-Body Abrasive Wear Behaviour of Particulate-Filled Polyamide66/Polypropylene Nanocomposites

Polyamide66/polypropylene (PA66/PP) blend, graphite (Gr)-filled PA66/PP composite and nanoclay (NC)-filled PA66/PP nanocomposites were prepared by twin screw extrusion and injection molding. Three-body abrasive wear behaviour of the injection moulded composites was carried out using a rubber wheel abrasion wear tester. In this study, angular silica sand and quartz particles of size ranging from 200 to 250 μm were used as dry and loose abrasives. The tests were carried out for 150, 300, 450 and 600 m abrading distances at a constant load of 36 N. It was observed that inclusion of particulate fillers in PA66/PP have significant influence on wear under varied abrading distances for different abrasive particles. Further, it was found that NC-filled PA66/PP nanocomposite exhibited lower wear rate compared to Gr filled ones for different abrasive particles. In addition, the worn surfaces of the samples were examined by scanning electron microscopy (SEM) and the morphology was also discussed.     

The Role of Interfacial Interactions in the Toughening of Precipitated Calcium Carbonate–Polypropylene Nanocomposites

This paper investigates the effect of the interphase properties and the interfacial interactions between matrix and filler on mechanical properties of precipitated calcium carbonate (PCC)–polypropylene nanocomposites. PCC particles were coated with stearic acid (SA). The weight ratio of SA on the particles (w _SA) ranged from 0 to 0.135 g SA/g PCC. The introduction of PCC particles resulted in an increase in stiffness and yield stress compared with the pristine polymeric matrix and, at the same time, it increased the impact resistance. The maximum improvement in the impact behaviour was achieved for the composites with w _SA =0.045 corresponding to the theoretical monolayer ratio. A decrease in interfacial interactions between monolayer coated PCCs and the matrix with respect to the uncoated particles was observed by using a semi-empirical equation developed by Pukànszky. The low degree of interfacial interactions between particulate filler and matrix allows a matrix–particle debonding phenomenon, as shown by scanning electron microscopy analysis. Extensive plastic deformations were evident as well, promoting an improvement in toughness. The thickness of the interphase between particles and matrix was evaluated by using the Shen–Li model which is based on the hypothesis of a non-homogeneous interphase. It results that the thickness increased in the order uncoated < monolayer coated < 3% SA coated ? 13.5% SA coated particles. The thinner and stronger interphase found for the composite with uncoated particles can be explained with the high interaction between matrix and filler and the consequent low mobility of the polymeric chains.     

Properties of polypropylene clay nanocomposites modified with difunctional compounds

Three commercially available adhesion promoters based on silanes were used to modify montmorillonite. The short and highly reactive 3-aminopropyltrimethoxysilane (APS) is not able to expand the silicate layers. 3-(2-aminoethyl)aminopropyltrimethoxysilane (AEAPS) and 3-(6-aminohexyl)aminopropyltrimethoxysilane (AHAPS) can be used for a cation exchange reaction in montmorillonite, but the layer distance in the modified clay material is rather low, especially for AHAPS. So mixtures with surfactants were used to modify montmorillonite. With dimethyldistearylammonium chloride as comodifier three ways of preparation of silanized organoclay were tested. Two of them lead only to a rather low content of silane adhesion promoter according to elemental analysis. After compounding with PP-g-MA a reaction of the primary amino group of the silane with PP-g-MA can be shown by IR-spectroscopy. Some samples were made in an amount sufficient for preparing composites on a Berstorff extruder and specimens were made by injection moulding. These were tested according to CAMPUS conditions showing increased mechanical properties in comparison to not silanized montmorillonite nanocomposites, although TEM pictures prove a worse distribution of clay.     

Melt intercalation and exfoliation of maleated polypropylene modified polypropylene nanocomposites

Melt blending of maleic anhydride-grafted polypropylene (PPgMA) and organically modified clay nanocomposites were first prepared in a plasticorder. PPgMAs, including PB3150, PB3200, PB3000, and E43, with a wide range of MA content and molecular weight were used. The structure was investigated with X-Ray diffraction (XRD) and transmission electron microscopy (TEM). PPgMA compatiblizers gave rise to similar degree of dispersion beyond the weight ratio of 3 to 1 with the exception of E43, which had the highest MA content and the lowest molecular weight. It was found that thermal instability and high melt index were responsible for ineffective modification by E43. Furthermore, PPgMA with lower molecular weight and higher melt index had to be compounded at lower mixing temperature in order to achieve a reasonable level of torque for clay dispersion. We then modified polypropylene/organoclay nanocomposites with different levels of PPgMA compatibilizers on a twin-screw extruder. The PP/E43/clay system, as shown through XRD patterns and TEM observation, yielded the poorest clay dispersion among the compatibilizers under investigation. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties and thermal stability were determined by dynamical mechanical analysis (DMA) and thermogravimeric analysis (TGA), respectively. Though PPgMA with lower molecular weight would lead to better clay dispersion in the polypropylene nanocomposites, it caused deterioration in both mechanical and thermal properties of the hybrid systems.     

Preparation of nanocomposite superabsorbents based on hydrotalcite and poly(acrylic-co-acrylamide) by inverse suspension polymerization

Firstly, hydrotalcite (HT) was synthesized by the urea method. Then, sodium methyl allyl sulfonate (SMAS) was used as intercalation agent to prepare intercalated HT (SMAS–HT). Finally, a novel poly(acrylic-co-acrylamide)/HT nanocomposite superabsorbent was prepared by inverse suspension polymerization, using N,N′-methylenebisacrylamide (NMBA) as a cross-linking agent and potassium persulfate (KPS) as an initiator. The morphology of the superabsorbents was characterized by FT-IR, XRD, SEM and TEM. The influences of the amount of SMAS–HT on the water (salt) absorbency were investigated. Results showed that the intercalation was successful and the intercalated SMAS–HT incorporated into the superabsorbent was completely exfoliated. The superabsorbent particles approach a spherical shape and the average size is 200–300 nm. The particle sizes of the superabsorbents decrease with increasing the content of SMAS–HT. In addition, the superabsorbent acquired its highest water (salt) absorbency when the content of SMAS–HT is 3 wt%. The highest absorbencies of the superabsorbent for deionized water and 0.9% NaCl_(aq) were 900 g/g and 140 g/g, respectively.     

Development of Nanotechnology-Based Organic Coatings

Nanotechnology-based organic coatings have attracted increasing interest in recent years due to their high performances. In this article, the development of nanotechnology-based coatings is reviewed with regard to their potential applications, such as UV-blocking coatings, anti-scratch coatings, anti-abrasion coatings, anti-corrosion coatings, super-hydrophobic coatings and barrier coatings. The market for nanocomposite coatings in China is also briefly described.     

Evaluation of an alternative modification route for layered silicates and synthesis of poly(styrene) layered silicate nanocomposites by in-situ suspension polymerisation

The organically modified montmorillonites (o-MMT) used in this study were prepared in a semi-solid state in molten long chain alkyl (hydrogenated tallow (HT) or stearyl) dimethyl/aryl ammonium chloride intercalant (quat), within a Brabender Plasticorder W50E chamber. The effect of quat level and structure was investigated using WAXS, FTIR (DRIFTS) and solvent swelling/dispersion viscosity studies. It was found that mono-stearyl (or HT) quats were the most suitable intercalants for the in-situ polymerised PS matrix nanocomposites produced. The distearyl (or HT) quats generally led to reduced interfacial effects in the composites and reduced toluene dispersion viscosity due to the close proximity of long alkyl tails within the molecules facilitating their self-assembly into ordered arrays, which were difficult for toluene to penetrate (toluene was used as a probe to gauge compatibility with styrene). Substitution of a benzyl group (for a methyl) led to increased compatibility with styrene/toluene, though the detrimental effect of two long alkyl groups was not overcome. PS matrix nanocomposites have been formed via in-situ free radical suspension polymerisation of styrene/organo-montmorillonite (o-MMT) dispersions. These composites displayed evidence of large interfacial area relative to the volume fraction of montorillonite added; this was manifested as a reduction in melt flow rate, broadening of the molar mass distribution (increase in M _w) and an increase in thermal stability, relative to the unfilled matrix. However, wide angle X-ray scattering (WAXS) patterns of the composites revealed a strong (001) reflection (d = 3.3–3.4 nm) together with clear (002) and (003) reflections. Therefore a mixed intercalated/flocculated morphology, with no significant exfoliation into single platelets, was indicated.     

AN EVA/UNMODIFIED NANO-MAGNESIUM HYDROXIDE/SILICONE RUBBER NANOCOMPOSITE WITH SYNERGISTIC FLAME RETARDANCY

A novel EVA/unmodified nano-magnesium hydroxide(NMH)/silicone rubber ternary nanocomposite was prepared by using a special compound flame retardant of NMH and silicone rubber(CFR).The flammability of the ternary composite was studied by cone calorimeter test(CCT).Synergistic effect on flame retardancy was found between silicone rubber and NMH.EVA/CFR ternary nanocomposite showed the lowest peak heat release rate(PHRR)and mass loss rate (MLR)among the samples of virgin EVA,EVA composites.The synergistic flame retardancy of silicone rubber and NMH in EVA system is attributed to the enhanced char layers in the condensed phase that prevents the heat and mass transfer in the fire.     

Synthesis and Properties of Amine-Cured Epoxy/Organophilic Layered Silicate Nanocomposites

Epoxy-layered silicate composites have been prepared by dispersing an organically modified montmorillonite (Nanofil 919) in an epoxy resin and curing in the presence of an aromatic hardener. Dispersion of the layered silicate within the epoxy matrix was verified using X-ray diffraction and transmission electron microscopy revealing that interaction improves upon organic silicate modification. Flexural properties and toughness increase with the organic silicate loading whereas glass transition temperature decreases and thermal stability remains practically unmodified.