Flame Retardancy and Kinetic Behavior of Ammonium Polyphosphate–Treated Unsaturated Polyester/Phenolic Interpenetrating Polymer Network

In this study, the flammability and kinetic behavior of flame retardant unsaturated polyester (UP)/phenolic resin were investigated. The flame retardant ammonium polyphosphate (APP) was used in this research to improve the flame resistance of a UP/phenolic resin interpenetrating polymer network (IPN). The flame resistance of UP improved from none to V-0 classification by adding phenolic resin and APP. Kinetic behavior study of UP, UP/phenolic, and APP-filled UP/phenolic IPN was carried out by the Borchardt and Daniels method. The results indicated that modification of flammable UP resin markedly improved the total heat release volume of UP and the flame retardancy of the IPN network structure was also enhanced.     

Thermal properties and flammability performance of poly (vinyl alcohol)/α-zirconium phosphate nanocomposites

Nanocomposites of poly (vinyl alcohol) with ethylamine modified zirconium phosphate (ZrP-EA) were prepared by solution blending. Their morphologies were elucidated with X-ray diffraction and transmission electron microscopy, while the thermal stability and flammability performance were characterized by thermogravimetric analysis, Fourier transform infrared spectra and microscale combustion calorimetry. It was established that the morphology of the nanocomposites evolved as ZrP-EA content increased. In the nanocomposites, catalytic degradation of the acetate groups remaining in poly (vinyl alcohol) occurred and catalytic carbonization was observed. Microscale combustion calorimetry revealed that the flammability performance of poly (vinyl alcohol) was improved by the introduction of zirconium phosphate nanoplatelets.     

Flammability characterization and effects of magnesium oxide in halogen-free flame-retardant EVA blends

The effects of magnesium oxide(Mg O) on the flame retardant performance of intumescent systems based on ammonium polyphosphate(APP) and pentaerythritol(PER) in ethylene vinyl acetate copolymer(EVA) were studied. The results showed that Mg O affects both the quality and quantity of residual char. There is an optimal value for the loading amount of Mg O. More or less Mg O loading may cause the formation of defective char layers and worsen the flame retardancy of EVA. According to the results of limiting oxygen index(LOI), vertical flammability test(UL94 rating) and cone calorimetry(CONE), the best flame retardancy with a strong and well intumescent char is obtained from the sample with 1 wt% of Mg O, which has the highest LOI value of 27.9, UL94 rating of V-0 and the lowest peak heat release rate of 242 k W·m?2.     

Comfortable, flexible upholstery fire barriers on base of bast, wool and thermostable fibres

The paper presents elastic barrier materials developed at the INF which play a role of filling and fire barrier material at the same time in upholstery furniture, reducing the development and spread of fire on flammable materials. The presented results of flammability and biophysical tests confirm the comfort of products.The developed barrier materials use natural fibres (wool, flax FR) characterized by good air permeability, hygroscopicity, moisture transport, elimination of electrostatic charges and have effect on climate of interiors also when blended with thermostable fibres such as Polyacrylate. These flexible structures based on blend of natural fibres and thermostable fibres with at least two barrier effects i.e. durable resistance to fire, thermal insulation, control of electrostatic phenomena.     

Nanostructure of montmorillonite barrier layers: A new insight into the mechanism of flammability reduction in polymer nanocomposites

This study describes the mechanism of flammability reduction in flame-retarded polymer matrix organo-montmorillonite reinforced nanocomposites. Morphologies of untested polymer nanocomposites and char residues formed by combustion in the mass loss calorimeter are characterized by XRD and TEM techniques. It is postulated that a combination of well-dispersed montmorillonite platelets and flame retardants in the polymer matrix provides nano-structured char formation. Initial montmorillonite dispersion in flame-retarded nanocomposites is found to be a major controlling factor on formed char nanostructures. An initially intercalated structure is invariantly converted to complete montmorillonite collapse whereas an initially exfoliated structure transforms to nano-structured chars demonstrating retained exfoliation or a new state of intercalation via incomplete collapse of montmorillonite layers. It is proposed that nano-structured char formation is the effective mechanism of flammability reduction, i.e. reduction in rate of heat release during combustion, in flame-retarded polymer nanocomposites.     

A finite element model for the fire-performance of GRP panels including variable thermal properties

A finite element study is conducted to determine the thermal response of a widely used glass reinforced plastic panel exposed to fire. This study is performed based on a formulation developed previously by the authors and improved by including the moisture and temperature-dependent thermal properties and a newly developed time-dependent non-linear mixed boundary condition at the unexposed surface of the panel. In addition, the influence of non-zero final resin mass is considered according to a recently performed thermal gravimetric analysis. In order to derive the appropriate element equations, a mixed explicit–implicit Bubnov–Galerkin finite element approach is adopted. Results of this study are presented for a standard, 10.9 mm, thickness of single-skinned polyester-based glass reinforced plastic panel and comprise temperature profiles, density distributions and moisture profiles. Comparisons are made between the predicted results and those obtained experimentally. The predicted temperatures agreed with the experimental results with an average difference of 21.41°C. A simple comparison of the present value with that of the authors’ previous model, 29.66°C, indicates a considerable improvement of 38.53% in the fire-performance prediction of the material.     

An Earth-based equivalent low stretch apparatus for material flammability assessment in microgravity and extraterrestrial environments

The standard oxygen consumption (cone) calorimeter (described in ASTM E 1354 and NASA STD 6001 Test 2) is modified to provide a bench-scale test environment that simulates the low velocity buoyant or ventilation flow generated by or around a burning surface in a spacecraft or extraterrestrial gravity level. The equivalent low stretch apparatus (ELSA) uses an inverted cone geometry with the sample burning in a ceiling fire (stagnation flow) configuration. For a fixed radiant flux, ignition delay times for characterization material PMMA are shown to decrease by a factor of 3 at low stretch, demonstrating that ignition delay times determined from normal cone tests significantly underestimate the risk in microgravity. The critical heat flux for ignition is found to be lowered at low stretch as the convective cooling is reduced. At the limit of no stretch, any heat flux that exceeds the surface radiative loss at the surface ignition temperature is sufficient for ignition. Regression rates for PMMA increase with heat flux and stretch rate, but regression rates are much more sensitive to heat flux at the low stretch rates, where a modest increase in heat flux of 25 kW/m² increases the burning rates by an order of magnitude. The global equivalence ratio of these flames is very fuel rich, and the quantity of CO produced in this configuration is significantly higher than standard cone tests. These results demonstrate that the ELSA apparatus allows us to conduct normal gravity experiments that accurately and quantifiably evaluate a material’s flammability characteristics in the real-use environment of spacecraft or extraterrestrial gravitational acceleration. These results also demonstrate that current NASA STD 6001 Test 2 (standard cone) is not conservative since it evaluates a material’s flammability with a much higher inherent buoyant convective flow.     

The effect of different impact modifiers in halogen-free flame retarded polycarbonate blends - II. Fire behaviour

In this second of a series of two papers, the fire behaviour of halogen-free flame retarded polycarbonate (PC) blends with different impact modifiers was studied. The impact modifiers were acrylonitrile-butadiene-styrene (ABS), a poly(n-butyl acrylate) rubber (PBA) with a poly(methyl methacrylate) (PMMA) shell and two silicone-acrylate rubbers consisting of PBA with different amounts of polydimethylsiloxane (PDMS) and different shell materials (PMMA and styrene-acrylonitrile, SAN). The flame retardant was bisphenol A bis(diphenyl phosphate) (BDP). Flammability was determined by LOI and UL 94. The burning behaviour under forced flaming conditions was studied by cone calorimeter under different external irradiations and by pyrolysis combustion flow calorimeter measurements. The exchange of ABS with the pure acrylate rubber worsened flammability, while similar results were obtained in cone calorimeter measurements. The exchange of ABS with the silicone-acrylate rubbers is promising, particularly with higher amounts of PDMS. In flammability tests strongly enhanced LOI values were obtained and therefore silicone-acrylate rubbers look like promising alternatives for ABS.     

Flammability of radiation cross-linked low density polyethylene as an insulating material for wire and cable

Various formulations of low-density polyethylene blended with ethylene vinyl acetate were prepared to improve the flame retardancy for wire and cable applications. The prepared formulations were cross-linked by γ-rays to 50, 100, 150 and 200 kGy in the presence of trimethylolpropane triacrylate (TMPTA). The effect of thermal aging on mechanical properties of these formulations were investigated. In addition, the influence of various combinations of aluminum trihydroxide and zinc borate as flame retardant fillers on the flammability was explored. Limiting oxygen index (LOI) and average extent of burning were used to characterize the flammability of investigated formulations. An improved flame retardancy of low density polyethylene was achieved by various combinations of flame ratardant fillers and cross-linking by gamma radiation.     

Thermal stability and flammability of silicone polymer composites

Silicone polymer composites filled with mica, glass frit, ferric oxide and/or a combination of these were developed as part of a ceramifiable polymer range for electrical power cables and other high temperature applications. This paper reports on the thermal stability of polymer composites as determined by thermogravimetric techniques, thermal conductivity and heat release rate as measured by cone calorimetry. The effects of fillers on thermal stability and flammability of silicone polymer are investigated. Of the fillers studied, mica and ferric oxide were found to have a stabilising effect on the thermal stability of silicone polymer. Additionally, mica and ferric oxide were found to lower heat release rates during combustion, but only mica was found to increase time to ignition.