Detecting extensional viscosity of polypropylene melt using the Rheotens test: A comparison between standard and steady state test modes

The Rheotens test was used to determine the extensional viscosity of a polypropylene (PP) melt at three different extrusion velocities and using two capillaries with different length-to-diameter ratios. Results showed that, in the standard Rheotens test, the extensional viscosity curves determined under different testing conditions exhibit an obvious difference, especially under low extensional strain rates. This is attributed to the pre-orientation of macromolecular chains taking place in the capillary. Hence, a steady state Rheotens test was tentatively proposed. It was demonstrated that the extensional viscosity curves determined under most of the testing conditions by this test mode almost overlap, which is attributed to the fact that the pre-orientation of chains relaxes sufficiently near the capillary exit. This implies that equivalent extensional viscosities can be obtained under a wider range of extrusion velocities and capillary length-to-diameter ratios. Moreover, the equivalent extensional viscosities determined in the steady state Rheotens test exhibit good agreement with the extrapolated extensional viscosity curve determined using the Cogswell convergent flow method.     

A Rheotens-based setup for the constant strain rate uniaxial extension of uncured elastomers

A novel experimental setup for the uniaxial extension of uncured elastomers is presented, and room temperature experiments at constant Hencky strain rate are performed by means of a commercial Rheotens tensile tester originally designed for the determination of the melt strength of polymer melts. Successful results are obtained for materials related to many aspects of the elastomers production, namely, gum elastomers and carbon black compounds. Stress growth experiments are reported for filled and unfilled high-cis-polybutadiene, and the extensional behavior is related to the carbon black dispersion. Although originally thought as an experimental tool for polymer melts, the proposed Rheotens setup can also perform constant strain rate tensile testing on thermoplastic rubbers. Stress-strain experiments are performed on a microphase separated polystyrene-b-poly(ethylene butylene)-b-polystyrene (SEBS) copolymer and related blends with polypropylene, showing the effect of a constant deformation rate on the network response. Relaxation experiments after cessation of extensional flow are also reported for the investigated materials. With respect to commonly used tensile testing procedures for elastomers at constant elongation rate and time decreasing strain rate, a complete and accurate investigation of the extensional behavior of many uncured elastomers can be carried out with the additional advantage of using a reduced amount of material.     

Rheotens-mastercurves and elongational viscosity of polymer melts

In a Rheotens experiment, the tensile force needed for elongation of an extruded filament is measured as a function of the draw ratio. For thermo-rheologically simple polymer melts, the existence of Rheotens-mastercurves was proved by Wagner, Schulze, and Göttfert (1995). Rheotens-mastercurves are invariant with respect to changes in melt temperature and changes in the average molar mass. By use of purely viscous models, we convert Rheotens-mastercurves of a branched and a linear polyethylene melt to elongational viscosity as a function of strain rate. The resulting elongational viscosity from constant force extension experiments is found to be in general agreement with what is expected as steady-state viscosity of polyethylene melts measured in either constant strain-rate or constant stress mode.Dedicated to Prof. Dr. J. Meissner on the occasion of his retirement from the chair of Polymer Physics at the Eidgenössische Technische Hochschule (ETH) Zürich, Switzerland