基于有限元的金属基短纤维复合材料MMC的一种统计蠕变模型

在有限元分析的基础上建立了一个单向应力状态下金属基短纤维复合材料(MMC)的统计蠕变模型.首先建立细胞模型并进行有限元分析,得到了单向应力状态下材料细观尺寸及载荷方向对宏观蠕变响应的影响规律.通过在细胞模型中增加一界面层(考虑材料特性和厚度)来研究基体和纤维的界面对MMC宏观蠕变响应的影响.基于细胞模型的数值结果,提出了一适用于纤维平面随机分布的随机统计模型,该模型考虑了纤维的断裂.通过试验获得纤维的统计分布规律.分析结果表明随机统计模型可以满意地描述试验结果.进一步讨论了材料细观尺寸,纤维的断裂特性以及界面层的材料特性和厚度对MMC宏观蠕变响应的影响.     

Effect of ZnAl2O4 coating on the compressive behaviors of aluminum borate whiskers-reinforced aluminum composites at elevated temperatures

Aluminum borate whiskers (ABOw) with or without ZnAl₂O₄ coating reinforced pure aluminum composites (ABOw/Al, ABOw/ZnAl₂O₄/Al) were fabricated by squeeze casting. The effects of ZnAl₂O₄ coating on the compressive behaviors, microstructures, and matrix textures of the composites were investigated at different temperatures and strain rates. The results indicate that the maximum compressive flow stress of the composites almost linearly decreases with the increase in temperature. The maximum compressive flow stress of ABOw/ZnAl₂O₄/Al composite is higher than that of ABOw/Al composite at the same temperature when the strain rate is larger, however, it is reversed when the strain rate is smaller. It is more serious for the fracture of whiskers in ABOw/ZnAl₂O₄/Al composite than that in ABOw/Al composite at the high compressive strain rate. However, the average length of whiskers in ABOw/ZnAl₂O₄/Al composite is larger than that in ABOw/Al composite at the low compressive strain rate. The strong matrix texture in ABOw/ZnAl₂O₄/Al composite appears at the high compressive strain rate, however, it is observed in ABOw/Al composite at the low compressive strain rate.     

Microstructure performance and formation mechanism of laser alloying rare earth oxides modified nanocrystalline layer on TA7

Nanoscale particles (NP) were observed in a Ni60–Ag–Si₃N₄–Y₂O₃ laser alloying (LA) layer on a TA7 titanium alloy, NP usually locate on the grain boundaries, which are able to block the motion of dislocation in a certain extent. Such layer mainly consisted of γ-Ni, TiN, γ-(Fe, Ni), TiAg and lots of amorphous phases. The wear resistance of such layer with laser scanning speed 3 mm/s was better than that of a LA layer with 6 mm/s, which was mainly ascribed to an uniform microstructure and less defect of layer. The high laser scanning speed made the existing time of laser molten pool be shorter than before, favoring the formation of a fine microstructure. However, the defects, such as pores were produced in LA layer (higher scanning speed), decreasing the wear resistance.     

Nanoscratch-induced deformation behaviour in B4C particle reinforced ultrafine grained Al alloy composites: a novel diagnostic approach

We report on the novel application of nanoscratch characterization to provide insight into the plasticity mechanisms responsible for the behaviour of composites. Accordingly, we conduct deformation characterization with nanoscratch testing (DCNT) to study the deformation behaviour of two B₄C reinforced ultrafine grained Al alloy tri-modal composites with average B₄C particle sizes of ~1–6?μm and ~500?nm, respectively. To highlight the type of mechanistic information revealed in a DCNT study of composites, we concentrate on the influence of B₄C particle size on deformation mechanisms.     

STATISTIC MODELING OF THE CREEP BEHAVIOR OF METAL MATRIX COMPOSITES BASED ON FINITE ELEMENT ANALYSIS

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Deterioration of the Strong sp2 Carbon Network in Carbon Nanotubes during the Mechanical Dispersion Processing—A Review

The unique mechanical, thermal, and electrical properties of carbon nanotubes (CNTs) make them an ideal reinforcement for the metal matrix composites (MMCs). The successful incorporation of CNTs as reinforcement in MMCs can result in the development of lightweight and high-strength structures which can eventually result in weight savings for the automobile and aerospace industries. In the last two decades extensive research has been carried out to improve the dispersion of CNTs in metal and polymer matrices. Challenges remain to effectively disperse CNTs within the matrix materials with minimal damage during the composite processing stages. The ultra-high Young's modulus and other superior mechanical and thermal properties of CNTs have been attributed to the strong sp² A. M. Esawi and M. A. El Borady, Carbon nanotube-reinforced aluminium strips. Compos. Sci. Technol. 68, 486 (2008).[Crossref], [Web of Science ®] , [Google Scholar] carbon-carbon (C-C) bonds present in their structures. In order to fully utilize the unique properties of CNTs as reinforcement, damages to CNTs in the form of damaging these sp²C-C bonds have to be minimized. A variety of processing techniques have been developed to fabricate CNTs reinforced MMCs but mechanical alloying (MA) via powder metallurgy (PM) is most widely used process to develop the nano-composites. The role of processing variables during PM and their effects on the structural integrity of CNTs have been reviewed in this work. Governing principles to predict the mechanical properties of CNTs with incorporating the key process variables are deduced. With the help of these governing equations, critical study of the processes parameters and their effects on the structural integrity of CNTs, it is possible to optimize the processing methodologies of CNTs reinforced MMCs and get the maximum benefit from the unique properties of CNTs. It is assumed that better dispersion of CNTs in the metal matrices, retaining the structural integrity of CNTs and optimization of process parameters would result in better mechanical and tribological properties of CNTs reinforced MMCs.     

Laser fabrication nanocrystalline coatings using simultaneous powders/wire feed

Laser melting deposition (LMD) fabrication is used to investigate feasibilty of simultaneously feeding TC17 wire and the Stellite 20–Si₃N₄–TiC–Sb mixed powders in order to increase the utilization ratio of materials and also quality of LMD composite coatings on the TA1 substrate. SEM images indicated that such LMD coating with metallurgical joint to substrate was formed free of the obvious defects. Lots of the ultrafine nanocrystals (UNs) were produced, which distributed uniformly in some coating matrix location, retarding growth of the ceramics in a certain extent; UNs were intertwined with amorphous, leading the yarn-shape materials to be produced. Compared with substrate, an improvement of wear resistance was achieved for such LMD coating.     

A hydrodynamic design of the flooding port of cell separator blood processor and the physical parameters affecting the blood separation

On the basis of “A Boundary Perturbation Solution for the Hydrodynamic Stability of Blood Flow in a Cone-Type Blood Processor“, this paper analyses the phenomenon of the stratified blood compositions being mixed again. This phenomenon occurs in the process of trial-producing with the blood processor. This paper puts forward a reasonable shape of the flooding port and analyses the various physical parameters affecting the blood separation. These theoretical analyses are verified by the results of the laboratory experiments which were made by Shanghai Medical Instruments Institute. Published in “Applied Mathematics and Mechanics (Vol. 4, No. 4)”.     

Study on electrical behaviour of copper and its alloys containing dispersed nanoparticles

Nanoparticles can be added to metals to tune their properties for numerous applications. Recently extensive research has been conducted to measure the mechanical properties of nanoparticle reinforced metals. However, few theories exist to understand how nanoparticles interact with metals to affect their electrical performance, partly due to the difficulty in producing bulk metal samples, containing dispersed nanoparticles. In this work, copper and copper alloys (Cu, Cu-40 wt% Zn, and Cu-60 wt% Ag) containing dispersed tungsten carbide (WC) nanoparticles of more than 20 vol% were successfully fabricated via solidification processing. The experimental results show that copper and its alloys with an increasing volume fraction of nanoparticles, the electrical conductivity of the samples decays exponentially. Therefore, a theoretical model, compatible with the Nordheim's rule was established to predict the electrical behaviour of metals containing dispersed nanoparticles. This new model on the electrical behaviour of copper nanocomposites is experimentally validated by low-temperature resistivity measurements and electronic heat capacity measurements above Debye temperature.     

Monolayer Two‐dimensional Molecular Crystals for an Ultrasensitive OFET‐based Chemical Sensor

The sensitivity of conventional thin‐film OFET‐based sensors is limited by the diffusion of analytes through bulk films and remains the central challenge in sensing technology. Now, for the first time, an ultrasensitive (sub‐ppb level) sensor is reported that exploits n‐type monolayer molecular crystals (MMCs) with porous two‐dimensional structures. Thanks to monolayer crystal structure of NDI3HU‐DTYM2 (NDI) and controlled formation of porous structure, a world‐record detection limit of NH₃ (0.1 ppb) was achieved. Moreover, the MMC‐OFETs also enabled direct detection of solid analytes of biological amine derivatives, such as dopamine at an extremely low concentration of 500 ppb. The remarkably improved sensing performances of MMC‐OFETs opens up the possibility of engineering OFETs for ultrasensitive (bio)chemical sensing.