Dynamics of Foaming of Polystyrene Particles

September 24, 2006 Summary: In this work, we address the industrially relevant problem of the foaming of expandable polystyrene (PS) impregnated by pentane as a traditional down-stream processing in the suspension polymerization of styrene. Once the polystyrene foam is formed by means of a proper foaming agent, e.g., pentane or fluoro- or chloro-hydrocarbons, the blowing agent diffuses out from the cellular structure. Environmental efforts call for the reduced consumption of blowing agents. The dynamics of foaming of polystyrene particles was recorded video-microscopically in our laboratory as the sequence of images of expanding particle located in the small pressure cell placed under the microscope with sufficient depth of focus. The amount of pentane sorbed in PS was controlled by the length of the impregnation period and was determined independently by gravimetric measurements. Strong dependence of the structure of the produced foam and of the foaming dynamics on the amount of sorbed pentane, temperature and particle size is reported and explanations for some observed foaming phenomena are provided.