The effect of gamma irradiation and shelf aging in air on the oxidation of ultra-high molecular weight polyethylene

This study has investigated the effect of shelf aging, for up to one year in air, on the properties of gamma-irradiated ultra-high molecular weight polyethylene (UHMWPE). A variety of techniques were used to characterize the properties of treated samples. Differential scanning calorimetery (DSC) was used to characterize the morphology. The extent of cross-linking in a polymer network was detected by swelling measurements. The durometer hardness test was used to measure the relative hardness of this material, and changes in density were also measured. Results from all these measurements were combined to explain the changes in the microstructure of the aged, irradiated UHMWPE. This study shows that crystallinity is increased with radiation dose and with aging due to chain scission, which leads to a reduction in the molecular weight of the material. This allows the chains to rearrange to form crystalline regions. Positron annihilation lifetime spectroscopy confirms these conclusions. Fractional free volumes have been deduced from lifetime parameters, which correlate with the data obtained by the other techniques.     

Ultrasonic evaluation of anisotropic damage in multiaxially textile-reinforced thermoplastic composites made from hybrid yarns

The basic damage and failure models of multiaxially reinforced composites with a thermoplastic matrix are presented and verified. Within the framework of continuum damage mechanics, a phenomenological model is introduced, where the damage is defined as a change in the elasticity tensor. For damage identification, a specific ultrasonic device was developed. A combination of an immersion set-up and a contact coupling device formed a system for an efficient determination of stiffness-tensor components from convenient sets of velocity measurements. Linked to a tensile machine, it allowed us to measure the anisotropic damage of the new materials group caused by tensile loading. Russian translation published in Mekhanika Kompozitnykh Materialov, Vol. 42, No. 2, pp. 221–234, March–April, 2006.     

Effect of silica-type sol-gel carrier’s structure and morphology on a supported Ziegler-Natta catalyst for ethylene polymerization

Silica xerogels with different structures and morphology, synthesized using a sol-gel procedure, were used as a carrier of vanadium catalysts (VOCl₃/AlEt₂Cl) for ethylene polymerization. Two techniques of catalyst synthesis were applied: slurry impregnation and gas-phase adsorption and the relevant polymerization methods were then employed. The effect of the carrier structure and morphology on the vanadium loading in the catalysts, the catalyst’s activity and kinetic stability were investigated.     

Comparison between self-reinforced composites based on ultra-high molecular weight polyethylene fibers and isotropic UHMWPE

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高密度聚乙烯／超高分子量聚乙烯共混物高取向薄膜形态结构与力学性能的研究

高密度聚乙烯／超高分子量聚乙烯共混物高取向薄膜形态结构与力学性能的研究张伟广，赵勇，杨德才中国科学院长春应用化学研究所，高分子物理开放实验室，长春，１３００２２）关键词ＨＤＰＥ、ＵＨＭＷＰＥ、共混物、形态结构、力学性能如何提高高分子材料抗张强度和模量...     

Thermal characterization of UHMWPE stabilized with natural antioxidants

This work presents a study of the thermal degradation of ultra-high molecular mass polyethylene (UHMWPE) stabilized with natural (α-tocopherol and carvacrol) and synthetic antioxidants. Thermogravimetric analysis in dynamic mode was used to determine the apparent activation energies of different samples. The stabilization of UHMWPE with low concentrations (around 0.3%) of α-tocopherol is enough to obtain an efficient thermal performance of the polymer. Carvacrol is also a good stabilizer for UHMWPE, but at higher concentration than in the case of α-tocopherol. The comparison of apparent activation energy between samples with natural and synthetic antioxidants in similar concentration shows that α-tocopherol is a better stabilizer in terms of their thermal performance.     

Morphology and electric conductivity of cross-linked polyethylene–carbon black blends prepared by gelation/ crystallization from solutions

 Ultra-high-molecular-weight polyethylene (UHMWPE) – carbon black (CB) blends were prepared by gelation/ crystallization from PE dilute solutions containing CB particles. The UHMWPE/CB composition chosen were 1/0.15, 1/0.25, 1/0.5, 1/0.75, 1/1, 1/3, 1/5, and 1/9, etc. The cross-linking of PE chains was performed by chemical reaction of dicumyl-peroxide at 160 ^°C. X-ray diffraction patterns indicate that the crystallinity of PE within the blends decreased drastically through the chemical reaction at high temperature. The sample preparation method by gelation/crystallization provided the UHMWPE–CB system with various CB contents up to 90% and the conductivities for the resultant specimens were in the range from 10^-9 to 1 Ω^-1 cm^-1 corresponding to the electric conductivity range of semiconductors. The blends assured thermal stability of electric conductivity by cross-linking of PE chains, although the mechanical property such as the storage and loss moduli were very sensitive to temperature. The conductivity of the blends with CB content ≥20% were almost independent of temperature up to 220 ^°C and the values in the heating and cooling processes were almost the same. On the other hand, for the UHMWPE–CB blends with 13% CB content corresponding to the critical one, temperature dependence of electric resistivity showed positive temperature coefficient (PTC) effect. The PTC intensities for non-cross-linked and cross-linked materials were lower than that of the corresponding low-molecular-weight-polyethylene (LMWPE)–CB blend but the maximum peak appeared at 160 ^°C which is higher than the peak temperature of LMWPE–CB blend. Received: 10 December 1997 Accepted: 9 April 1998     

Stabilisation of ultra-high molecular weight polyethylene with Vitamin E

Ultra-high molecular weight polyethylene (UHMWPE) has been the material of choice for load-bearing articular components used in total joint arthroplasty in the past 30 years. However, the durability of the whole implant has often been compromised by oxidation of UHMWPE components. Since the use of a suitable, biocompatible stabilizer would minimize this inconvenience, the possibility of adding synthetic Vitamin E to medical grade UHMWPE is currently under investigation.In the present work, medical grade UHMWPE was blended with 0.05, 0.1 or 0.5 w/w% of α-tocopherol and consolidated by compression moulding. Small blocks of reference UHMWPE and of each blend were then gamma irradiated to 30 or 100 kGy. FTIR spectroscopy was used to monitor changes in both the polymer and the additive. Thin sections of virgin and α-tocopherol doped UHMWPE irradiated and unirradiated were aged in a ventilated oven at 90 °C and the kinetic of oxidation was followed by FTIR. In addition, CL-imaging curves were recorded at 180 °C on both irradiated and unirradiated samples.Phenol loss is observed in all the α-tocopherol doped samples upon irradiation. Hypotheses on the rearrangements of the additive structure include the formation of quinonoid products. Nevertheless, all the additive-containing samples exhibit better oxidation resistance compared to the virgin material, indicating stabilizing activity of the α-tocopherol derivatives.     

Mechanical properties of fiber reinforced styrene-butadiene rubbers using surface-modified UHMWPE fibers under EB irradiation

Aiming to develop a high performance fiber reinforced rubber of SBR, a special technique using electron beam (EB) irradiation-induced graft-polymerization was applied to ultra-high molecular-weight polyethylene (UHMWPE) fibers. Although UHMWPE is chemically inert, N-vinyl formamide (NVF) could be graft-polymerized onto the UHMWPE fiber surface with this special technique. A maximum grafting percentage of 23.6% was achieved. The composite of SBR and grafted UHMWPE fibers with maximum grafting indicated a linear increase in the initial modulus and strength with the fiber content. At the fiber content of 10%, the initial modulus was improved about five times with respect to that of the pure SBR, while the strength was done about twice. At this moment, only a small reduction could be observed in the strain compared with that of pure SBR. The fiber reinforced rubber with a good performance was obtained in the system of SBR and grafted UHMWPE fibers.     

Fluorinated α-Diimine Nickel Mediated Ethylene (Co)Polymerization

Fluorine substituents in transition metal catalysts are of great importance in olefin polymerization catalysis; however, the comprehensive effect of fluorine substituents is elusive in seminal late transition metal α-diimine catalytic system. In this contribution, fluorine substituents at various positions (ortho-, meta-, and para-F) and with different numbers (F_n; n=0, 1, 2, 3, 5) were installed into the well-defined N-terphenyl amine and thus were studied for the first time in the nickel α-diimine promoted ethylene polymerization and copolymerization with polar monomers. The position of the fluorine substituent was particularly crucial in these polymerization reactions in terms of catalytic activity, polymer molecular weight, branching density, and incorporation of polar monomer, and thus a picture on the fluorine effect was given. As a notable result, the ortho-F substituted α-diimine nickel catalyst produced highly linear polyethylenes with an extremely high molecular weight (M_w=8703 kDa) and a significantly low degree of branching of 1.4/1000 C; however, the meta-F and/or para-F substituted α-diimine nickel catalysts generated highly branched (up to 80.2/1000 C) polyethylenes with significantly low molecular weights (M_w=20-50 kDa).