Thermo-oxidation behaviour of composite materials at high temperatures: A review of research activities carried out within the COMEDI program

The present paper presents a review of the main activities carried out within the context of the COMEDI research program, a joint collaboration involving three research teams focusing on the thermo-oxidation behaviour of composite materials at high temperatures.The scientific aim of the COMEDI research program was to better identify the link between the physical mechanisms involved in thermo-oxidation phenomena: oxygen reaction-diffusion, chemical shrinkage strain/stress, degradation at different scales and to provide tools for predicting the thermo-oxidation behaviour of composite materials under thermo-oxidative environments including damage onset.This aim was accomplished by investigating experimentally the thermo-oxidation behaviour of pure resin samples - both industrial and “model” materials - and by interpreting the results by a coupled reaction-diffusion-mechanics multiphysics model.A dedicated numerical model tool has been developed and implemented into the ABAQUS^® finite element commercial software. This tool was employed to simulate the thermo-oxidative behaviour of a fibre-matrix microscopic representative composite cell.Finally, the model predictions for the composite have been validated by comparing the experimental and the simulated local matrix shrinkage displacements and the mass loss of composite specimens.     

Local shrinkage and stress induced by thermo-oxidation in composite materials at high temperatures

The paper is concerned with the modelling, simulation and experimental characterisation of local shrinkage strains and stresses induced by thermo-oxidation phenomena in the IM7/977-2 carbon/epoxy composite material at elevated temperatures. The oxygen concentration and mechanical fields were established through a coupled model constructed from a unified multiphysical approach and the thermodynamics of irreversible processes. The model was implemented in the ABAQUS^® finite element commercial code. Simulations of thermo-oxidation-induced matrix shrinkage were run at a local scale, i.e., the scale of the elementary constituents of the composite, the fibre and the matrix. The experimental assessment was done at the same scale, and the local matrix shrinkage profiles were measured by confocal interferometric microscopy.A good agreement was found between the simulated and measured profiles, validating the unified model. The thermo-oxidation induced stress field was analysed to understand the influence of the environment on the onset of damage in composite materials at elevated temperature.     

Assessment of conventional and microwave heating effects on the variation of the bioactive compounds of Chétoui VOO using HPLC-DAD-ESI-TOF-MS

The goal of this work was to monitor the hydrophilic profile of the virgin olive oil (VOO) of the second main Tunisian variety, “Chétoui”, in order to achieve a better understanding of the behavior of the bioactive phenolic compounds during 0, 2, 5, 10, and 15 min of microwave heating at medium power 800 W, and 0, 2.5, and 5 h of conventional heating at 180 °C. The extent of the oxidative and hydrolytic degradation of the different phenolic subclasses was evaluated using high-performance liquid chromatography (HPLC) coupled to electrospray time-of-flight mass spectrometry (TOF-MS) method. During heating process, the most represented component in Chétoui VOO was found to be isomer 1 and 2 of deacetoxy oleuropein aglycone, and hydroxy decarboxy oleuropein aglycon. These compounds may be considered as direct markers for the degree of transformation of secoiridoids during heating process. Among the studied phenolic compounds, hydroxytyrosol, tyrosol, luteolin and apigenin displayed the highest heating resistance in the whole time range of microwave and conventional applications. However, the main secoiridoids quantified in the fresh VOO, isomer 2 of oleuropein aglycone, and ligstroside aglycone, decreased in concentration with the thermal treatment and this decrease was drastic under conventional heating.     

Residual stability of polyurethane automotive coatings measured by chemiluminescence and equivalence of Xenotest and Solisi ageing tests

Degradation of poly(ester-urethanes) and poly(acrylic-urethanes), as a base for automotive paintings in interior applications, has been studied by chemiluminescence. The samples were clearcoat and black-pigmented paints, unstabilised and stabilized with HALS Tinuvin 292 and UV absorber Tinuvin 1130, exposed to various doses of artificial weathering in Xenotest and Solisi equipment. Chemiluminescence has appeared a powerful tool to evaluate the oxidation stability of various polyurethane systems. From the dependences of oxidation onset temperature on heating rate, the kinetic parameters describing the dependence of induction periods on temperature have been obtained. The kinetic parameters enabled us to calculate the length of the induction period for a chosen temperature, the protection factors of various additives and the residual stability of the polymer after an artificial ageing stress. It has been found that the loss of residual stability with ageing dose obeys a first-order relationship. Equivalence between the two methods of artificial ageing has been determined. The results indicate that the equivalence depends on the polymer composition. The procedure presented here can also be applied for the determination of equivalence of accelerated and field tests so contributing to establishing a reliable correlation between them.     

Acquired biodegradability of polyethylenes containing pro-oxidant additives

Biodegrability of high density polyethylene film (HDPE) and low density polyethylene film (LDPE) both containing a balance of antioxidants and pro-oxidants was studied with defined microbial strains particularly with Rhodococcus rhodochrous and Nocardia asteroides in mineral medium. After an abiotic pre-treatment consisting of photooxidation and thermo-oxidation corresponding to about 3 years of outdoor weathering the samples were inoculated, incubated up to 200 days and during the period their metabolic activities were followed by measuring adenosine triphosphate content. Simultaneously the cultures were also monitored by optical microscopy and FTIR spectroscopy. The first initial phase of fast growth caused by the presence of low molecular extractable compounds was followed by a long period of stabilized metabolic activity suggesting that microorganisms continued to gain energy from the substrate but evidently at a much slower rate. Complementary analysis performed at the end of incubation revealed that during the experiment time biodegradation processes probably affected surface layer of materials only.     

The thermo-oxidative degradation of metallocene polyethylenes: Part 2: Thermal oxidation in the melt state

The thermo-oxidative melt degradation of different metallocene polyethylenes (mPEs) was investigated in a torque rheometer open to air at 225 °C and 10 rpm. The mPEs differed essentially according to their initial melt index, molar mass distribution, density and ash content, but one characteristic was changed at a time in order to assess the influence of each specific property in the thermo-oxidative degradation of the PEs investigated. Crosslinking was found to dominate at the early stages of degradation during mastication for most polymers where reactions of alkyl radicals to vinyl groups were considered to be the dominant reaction. Furthermore, discolouration was attributed to both excessive levels of catalyst residues and extensive formation of conjugated systems. Finally, it was concluded that the polymer melt viscosity, i.e., molar mass and shape of molar mass distribution, appeared to govern the processing stability of the mPE. These results confirm the importance of shear as the major source for initiation of free radicals formed by homolytic fission caused via mechanical cleavage of polymer chains.     

Kinetics of thermo-oxidative and thermal degradation of poly(d,l-lactide) (PDLLA) at processing temperature

Poly(d,l-lactide) (PDLLA) degraded at processing temperature under air and nitrogen. A random chain scission model was established and used to determine the activation energy E_a, and FT-IR, ¹H and ¹³C NMR were used to elucidate the degradation behavior under different atmospheres. Results showed that there were two to three stages. The 1st stage was dominated by the oligomers containing carboxylic acid groups and hydroxyl groups, during which oxygen and nitrogen had little effect on the degradation, thus they share similar E_a. When the oligomers were consumed over or evaporated, the 2nd stage began, and oxygen had a promoting effect on the thermo-oxidation process, resulting in the great decrease in E_a. The third stage of PDLLA was observed when it degraded under nitrogen over 200 °C, which was caused by the appearance of carboxylic acid substance.     

Chromatographic pattern in recycled high-impact polystyrene (HIPS) - Occurrence of low molecular weight compounds during the life cycle

The analysis of the chromatographic pattern of virgin, reprocessed, thermo-oxidised, and recycled high-impact polystyrene (HIPS) proves to be a suitable and sensitive tool to assess the degree of degradation of HIPS during its first life and subsequent recycling. Different low molecular weight compounds, such as residues of polymerisation, degradation products, and additives have been identified and relatively quantified in HIPS, using microwave-assisted extraction and further analysis by gas chromatography-mass spectrometry (GC-MS). The release of residues of polymerisation has been proven to occur during reprocessing, thermo-oxidation, and in recycled samples, which may show the emissions of volatile and semi-volatile organic compounds during the life cycle of HIPS. A wide range of oxidised degradation products are formed during reprocessing and thermo-oxidation; these products can be identified as oxidised fragments of polystyrene (PS), oxidised fragments from polybutadiene (PB) phase, and oxidised fragments from the grafting points between the PS and PB phase. Real recycled HIPS samples may also contain contaminations and fragments from additives included in their original formulations; the presence of brominated fragments from flame retardants in electronic waste is here observed.     

Characterization by ultra-micro indentation of an oxidized epoxy polymer: Correlation with the predictions of a kinetic model of oxidation

This study aims to understand better the influence of thermo-oxidation on the degradation of an epoxy resin used as the matrix of aeronautical composite laminates. Neat epoxy resin plates have been aged at 150 °C, under vacuum and ambient air. Using an instrumented ultra-micro indentation device, modifications of mechanical properties due to oxidation at elevated temperature are characterized through the measurements of elastic indentation modulus, Vickers hardness and indentation creep. By using a kinetic model of oxidation developed specifically for this epoxy resin, the local values of oxidation product concentration are calculated and correlated to experimental indentation measurements.     

Sensitive luminescence techniques to study the early stages of polymer oxidation

This paper describes recent developments in the use of chemiluminescence (CL) and profluorescent nitroxides (PFNs) in probing the “induction period” of polymer oxidation. CL measures the instantaneous rate of reaction of hydroperoxides responsible for initiating degradation and the spreading of oxidation, while PFNs can be used to measure the concentration of alkyl radicals produced in oxidation events and thus provide an integrating sensor for the extent of cumulative damage. The PFN additive acts as an oxidation retarder by competing with oxygen to scavenge the alkyl radicals that generate chain carrying peroxy radicals and so mirrors the performance of hindered amine stabilisers (HAS) in one part of their stabilisation cycle. Using the example of polypropylene (PP) and cis-polyisoprene (PIP) as substrates which can rapidly spread oxidative damage, the factors controlling the reaction of PFNs can be determined from CL and fluorescence as well as infra-red (IR) spectroscopy through the detection of oxidation products as measured by the carbonyl index. Matrix effects on the reactivity are demonstrated using a polyethylene-norbornene copolymer (TOPAS) as carrier for both PIP and the PFN and it is seen that the PFN is a radical scavenger only above T_g of the carrier. When PIP alone is oxidized, the PFN is an integrating sensor for free radical production under ambient conditions for up to twelve months while also stabilizing the polymer. Critically, it is thus able to determine the underlying rate of radical production in the oxidation induction period.