Repetitive impact exposure and characterization of stress-whitening of an American football helmet outer shell material

Mechanical stress exerted upon impact-modified polycarbonate (PC) and poly(ethylene terephthalate) (PET) blends has been reported to generate microscopic voids via rubber-toughener (RT) particle cavitation which can macroscopically manifest to visibly whiten the material. Previous work has revealed a whitening phenomenon in collegiate American football helmet outer shells after a single season and in helmet-grade plaques following linear impact testing. The purpose of this research was to quantify the effects of repetitive linear drop exposures on the (i) impact performance; (ii) physical and thermal properties; and (iii) surface and tensile mechanical properties of a stress-whitened American football helmet outer shell material. Statistically significant changes in plaque impact performance corresponded to substantial stress-whitening that penetrated up to 40–45% into the plaque thickness and elicited shifts in surface and tensile mechanical properties. Nanoscale microscopy revealed elongation of the PC/PET matrix and delamination at the RT-matrix interface. Thermal property analysis suggested the concomitant occurrence of RT cavitation and strain-induced PET crystallization. Overall, the research identified a battery of diagnostic tools to characterize material property changes of stress-whitening in rubber-toughened helmet outer shell materials.     

高抗冲聚苯乙烯中银纹的引发与终止

银纹是由孔穴和断裂面间相联结的原纤维组成的微小裂纹,其中原纤维的体积分数可达40%.银纹的体积分数与材料的韧性成正比.银纹化是高抗冲聚苯乙烯(ＨＩＰＳ)在脆化温度以下,抵抗破坏而消耗外界能量的主要方式.银纹的产生与材料内部不均一性所导致的应力集中有关.ＨＩＰＳ中的橡胶粒子能够控制银纹在本体中均匀地发展,这是ＨＩＰＳ高韧性的原因[1].ＨＩＰＳ的分散相是由聚丁二烯(ＰＢ)为连续相,ＰＳ为分散相构成的细胞结构粒子.通常ＨＩＰＳ中ＰＢ的含量为7%～8%,而细胞结构粒子的体积分数可高达23%,可见细胞结构粒子内部ＰＳ的含量为ＰＢ的…