Studies on the blends of cardanol-based epoxidized novolac resin and CTPB

Cardanol-based novolac-type phenolic resins were synthesized with different mole ratios of cardanol-to-formaldehyde, viz., 1:0.6, 1:0.7, and 1:0.8. These novolac resins were epoxidized with molar excess of epichlorohydrin at 120 °C in basic medium. The epoxidized novolac resins were, separately, blended with different weight ratios of carboxyl-terminated polybutadiene liquid rubber ranging between 0-25 wt% with an interval of 5 wt%. All the blends were cured at 150 °C with 40 wt% polyamide. The formation of various products during the curing of blend samples has been studied by Fourier-transform infra-red spectroscopic analysis. The tensile strength and elongation-at-break of the cured samples increased up to 15 wt% in the blend and decreased thereafter. This blend sample was also found to be most thermally stable system. The blend morphology, studied by scanning electron microscopy analysis, was finally correlated with the structural and property changes in the blends.     

Preparation of flame retardant polyamide 6 composite with melamine cyanurate nanoparticles in situ formed in extrusion process

This paper is focused on in situ preparation of melamine cyanurate (MCA) nanoparticles from reaction of melamine (MEL) and cyanuric acid (CA) and their flame retardant polyamide 6 (PA6) composite in the extrusion process through a novel reactive processing method. Fourier transform infrared (FT-IR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were utilized to characterize the in situ formed MCA nanoparticles and their blends with PA6. Introduction of pentaerythritol (LTP) and water-bound plasticizer dioctyl phthalate (DPT) into the extrusion reaction system greatly inhibits the evaporation of water required for melamine and cyanuric acid reaction at high temperature (higher than 180 °C), laying a foundation for successful in situ preparation of MCA through reactive processing. XRD and FT-IR measurements indicate that under the effect of pentaerythritol, dioctyl phthalate and water, melamine really reacts with cyanuric acid to in situ form MCA in extrusion process. The reaction degree is close to 100%. A very important finding through SEM is that the in situ formed MCA particles, which were found to have aspect ratio of about 7.5, radial size in the range of 70-300 nm (mostly 70-90 nm) and crystallite size of less than 22 nm, are uniformly dispersed in the matrix PA6 at nanoscale. The in situ formed MCA nanoparticles greatly improve the flame retardancy and the mechanical properties of flame-retarded PA6 materials, and the introduced plasticizer dioctyl phthalate also ameliorates the related impact property. The obtained flame-retarded PA6 materials have good comprehensive performance with flame retardancy UL-94 V-0 rating at 1.6 and 3.2 mm thickness, tensile strength 48.0 MPa, elongation at break 106.3% and Izod notched impact strength 8.92 kJ/m². Compared with flame-retarded PA6 material with in situ formed MCA, the one prepared through conventional blending of PA6 with commercial MCA product has improved tensile strength but deteriorated impact strength and flame retardancy.     

Effect of multi-walled carbon nanotubes on non-isothermal crystallization kinetics of polyamide 6

The non-isothermal crystallization behaviors of multi-walled carbon nanotubes (MWNTs)/polyamide 6 (PA6) composites were investigated by differential scanning calorimetry (DSC). Three methods, namely, Avrami, Ozawa and Mo, were carried out to analyze the non-isothermal crystallization data. The results showed that the MWNTs in PA6 acted as effective nucleation agents. However the crystallization rate of composites obtained was lower than that of the neat PA6. It is indicated that the presence of MWNTs influenced the mechanism of nucleation and the growth of PA6 crystallites.     

Melamine cyanurate-microencapsulated red phosphorus flame retardant unreinforced and glass fiber reinforced polyamide 66

A novel microencapsulated red phosphorus (RP) was prepared through the molecular self-assembly of melamine cyanurate (MCA). Compared with the conventional encapsulated RP, MCA-encapsulated RP (MERP) shows simpler and more environment-friendly preparation process higher thermal stability and lower moisture absorption. With MERP filled in unreinforced polyamide 66 (PA66) and glass fiber (GF) reinforced PA66, flame retardant materials with satisfactory flame retardancy and mechanical performance can be obtained. The influence of the MCA/RP ratio on the flame retardancy as well as the condensed phase of MERP flame retardant PA66 was investigated to reveal the nitrogen-phosphorus (N-P) synergistic flame retarding effects between MCA and RP.     

Electrochemical studies of the oxidation mechanism of polyamide on glassy carbon electrode

Polyamides containing N-methyl pyrroles and N-methyl imidazoles are a type of small molecule that can bind and recognize the bases of DNA with high affinity and specificity. Five polyamides were studied at glassy carbon electrode in acetate buffer by cyclic and differential pulse voltammetry to clarify their redox pathways. The polyamide electrochemical responses are compared by peak currents and peak potentials. The slopes of the three anodic E_p vs. pH plots of a typical polyamide are linear and show 0.059, 0.057, 0.056 V per pH in acid media, respectively, which correspond to a mechanism involving the equal number of electrons and protons. A possible mechanism for the redox pathway of various polyamides is proposed: the oxidation product of imidazole ring is acylamide and the results of in situ UV–Vis spectroscopy at Pt web electrode support the proposed mechanism. electrospray ionization mass spectroscopy (ESI-MS) indicates that one or two oxygen atoms are added into polyamide molecule after electrochemical oxidation.     

Polyamide thin film composite membrane prepared from m-phenylenediamine and m-phenylenediamine-5-sulfonic acid

Thin film composite (TFC) membranes based polyamide were prepared with m-phenylenediamine (MPD), m-phenylenediamine-5-sulfonic acid (SMPD) and trimesoyl chloride (TMC) through interfacial polymerization technique on the polysulphone supporting film. The membranes were characterized using permeation experiments with salt water, attenuated total reflectance infrared (ATR-IR) and X-ray photoelectronic spectroscopy (XPS) as well as scanning electronic microscopy (SEM). This study has shown that the active layer of TFC membrane is aromatic polyamide, including sulfuric acid function group (-SO₃H) according to the result of ATR-IR and XPS. The NaCl rejection of RO membranes decreased and the flux increased when W_SMPD/W_MPD increased from 0 to 1, and the linear part with pendant -COOH in membrane barrier layer increased with the increase of SMPD content, but the surface of membrane becoming smoother and smoother with the increase of SMPD content. So the membranes performance mainly was determined by chemical structure in their barrier layer.     

The way to measure quantitatively full dissolution and crystallization of polyamides in water up to 200 °C and above by DSC

The way to measure quantitatively full dissolution and crystallization of polyamides in water up to 200 °C and above by DSC is described. Stainless-steel high-pressure pans enable research on fully dissolving polyamides in water under vapor pressure. The results show clearly that polyamide 6 (PA6) is soluble in water under vapor pressure in the whole concentration range and that water acts as a crystallization and melting point suppressor. The maximum temperature depression is approximately 60 °C. This depression of the transitions is independent of concentration over a large range (10-70 mass% PA6 in water). When PA6 dissolves in water during heating, the polymer often sets to the sides of the DSC sample pan. Because of this the contact between the sample and the bottom of the pan reduces during measurement and therefore DSC heating curves are frequently curved. Adding steel wool to these stainless-steel high-pressure pans improves the measurements by increasing the thermal conductivity between the sample and pan bottom, and as a result the DSC curves become less curved. The interpretation of the measurements improves and the possibility of reproducible peak area calculations also in heating comes in sight.     

The influence of environmental conditions on the dimensional stability of components injected with PA6 and PA66

The design of assembly components requires special attention to aspects related to their dimensions to ensure their functionality. The goal of this paper is to analyse the influence of case-based environmental conditions, including extreme hydrothermal conditions, on the dimensional stability of a component made from different polyamides throughout the component's working life. The results support the conclusion that components made from PA6 have a higher capacity to absorb humidity than those made from PA66 and, on the other hand, a higher capacity to lose this humidity, which implies a more significant effect on the average error in the dimensions considered (12% for PA6 in comparison to 3% for PA66). With regard to assembly dimensions, components remain within dimensional tolerances under average and extreme humidity conditions and average temperature conditions. Components injected with P66 are more stable for all of the situations analysed.     

Effect of water absorption on the plastic deformation behavior of nylon 6

The tensile behavior of nylon 6 films has been investigated in relation to water content. Modification of chain mobility in the amorphous phase via water plasticization appears to have a determining impact on the stress-strain response. More specifically, both yield stress value and hardening behavior over a large strain domain are strikingly equivalent for samples drawn at same ΔT between draw temperature T_d and main amorphous relaxation temperature T_α. This apparent lack of thermal activation of crystal plasticity in the fibrillar transformation suggests that crystal block fragmentation proceeds via H-bond unzipping through water penetration at defective crystal interfaces.     

Effect of Chamber Gas Phase on Mobile Phase pH and on Separation Efficiency in TLC. A New Mode of Chromatography

A new variant of thin-layer chromatography (TLC), based on a gradual change of mobile phase acidity during elution, is proposed. The pH change occurs in the mobile phase moving along the TLC plate as a result of its contact with an acidic or a basic gas phase that replaces the initial mobile phase vapor in the TLC chamber. The potential of this approach has been demonstrated by using carbon dioxide and ammonia gases to improve the resolution of benzoic acids and aromatic amines on polyamide TLC plates.