Optimum conditions for preparing micron-sized PMMA beads in the dispersion polymerization using PVA

The optimum conditions for preparing micron-sized monodisperse polymethylmethacrylate (PMMA) beads by dispersion polymerization in a methanol/water mixture were proposed. PMMA forming microspheres having an average molecular weight of 55,300 g/mol, 2.6 μm weight-average diameter, with a 5.3% coefficient of variation and 91% conversion, were successfully obtained in the presence of 15 wt.% of polyvinylalcohol (PVA), 100/50 (g/g) of MeOH/water mixtures at 70°C; the reaction lasted for 8 h. Compared to dispersion polymerization using polyvinylpirrolydone, PVA proved to be an extremely stable steric stabilizer in the dispersion polymerization of methylmethacrylate.     

Temperature-programmed synthesis of micron-sized multi-responsive microgels

A new synthetic protocol for the synthesis of large diameter (2.5 to 5 μm), temperature-, and pH-responsive microgels via aqueous surfactant-free radical precipitation copolymerization is presented. We have found that in this size range, which is not typically attainable using traditional dispersion polymerization approaches, excellent monodispersity and size control are achieved when the synthesis employs a programmed temperature ramp from 45 to 65 °C during the nucleation stage of the polymerization. A combined kinetic and thermodynamic hypothesis for large particle formation under these conditions is described. Particle sizes, volume phase transition temperatures, and pH responsivity were characterized by particle tracking and photon correlation spectroscopy to illustrate their similar behavior to particles made via more traditional routes. These particles have been enabling for various studies in our group where microscopic visualization of the particles is required.     

Production of micron-sized, monodisperse composite polymer particles having epoxy groups by seeded dispersion polymerization

 Micron-sized, monodisperse polystyrene (PS)/glycidyl methacrylate–divinylbenzene copolymer core/shell composite particles having epoxy groups in the shells were produced by seeded dispersion copolymerization of glycidyl methacrylate and divinylbenzene in an ethanol/water medium with 1.65-μm-sized, monodisperse PS seed particles. By chemical modifications of epoxy groups with sodium hydrogensulfite and dimethylamine, composite polymer particles having sulfonate and dimethylamino groups, respectively, in the shells were prepared. Received: 13 September 2000 Accepted: 31 January 2001     

Micron-sized,monodisperse, snowman/confetti-shaped polymer particles by seeded dispersion polymerization

Snowman/confetti-shaped, micron-sized, monodisperse composite particles were prepared by seeded dispersion polymerizations of n-butyl methacrylate (nBMA) with 1.28 and 2.67 m-sized polystyrene (PS) seed particles, respectively, in an ethanol/water (80/20, w/w) medium. These nonspherical composite particles consisted of one or several poly(nBMA) protuberances on the surfaces of the spherical PS particles.Part CCLXII of the series Studies on Suspension and Emulsion     

Preparation of micron-size monodisperse polymer particles by seeded polymerization utilizing the dynamic monomer swelling method

Utilizing a new type of monomer swelling method, 6.1 m-size monodisperse polymer particles were prepared by seeded polymerization. 1.8 m-size monodisperse polystyrene (PS) seed particles (1.8 m in size) were prepared by dispersion polymerization in ethanol-water (80/20, v/v) medium in the presence of poly(acrylic acid) as stabilizer with 2,2-azobisisobutyronitrile as initiator. The PS seed dispersion was mixed with ethanol-water (60/40, v/v) solution dissolving styrene (S) monomer, benzoyl peroxide as initiator, and poly(vinyl alcohol) as stabilizer. By slow, continuous, dropwise addition of water with a micro feeder into the mixture, the PS particles absorbed the many S monomers, which were separated from the medium and swelled from 1.8 m to 8.4 m while keeping the monodispersity high. We named this procedure the dynamic swelling method. Then, the seeded polymerization of the absorbed S monomer was carried out in the presence of NaNO₂ as water-solube inhibitor.Part CXXII of the series Studies on Suspension and Emulsion.     

Micron-sized monodispersed polymer particles produced by seeded polymerization for the dispersion of high swelling of polymer particles with a large amount of monomer

 Micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) composite particles were produced as follows. First, 1.77 μm-sized monodispersed PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (1/2, w/w) medium dissolving poly(vinyl alcohol) as a stabilizer. n-Butyl methacrylate (BMA) monomer dissolving benzoyl peroxide initiator was emulsified in ethanol/water (1/2, w/w) solution of sodium dodecyl sulfate as emulsifier with ultrasonic homogenizer, and the BMA monomer emulsion was mixed with the PS seed emulsion. The PS seed particles absorbed with a large amount of BMA (about 150 times weight of the seed particles) for 2 h to about 10 μm in diameter while keeping good monodispersity and BMA droplets disappeared finally. The seeded polymerization was carried out at 70 °C after a certain amount of water was added to depress the redissolving of BMA from the swollen particles into the medium by raising from room temperature to the polymerzation temperature. Received: 21 February 1996 Accepted: 4 September 1996     

Preparation of micron-sized, monodispersed, “onion-like” multilayered poly(methyl methacrylate)/polysterene composite particles by reconstruction of morphology with the solvent-absorbing /releasing method

Micron-sized, monodispersed, “onion-like” multilayered poly(methyl methacrylate) (PMMA)/polystyrene (PS) (1/1, w/w) composite particles were prepared by the solvent-absorbing/releasing method (SARM). The viscosity within toluene-swollen composite particles, the release rate of toluene therefrom, the PMMA/PS ratio, and the kind of solvent had great influences on the reconstruction of the morphology of the PMMA/PS composite particles by the SARM. From these results, the conditions for the preparation of the multilayered composite particles by the SARM are clarified. Received: 28 September 2000 Accepted: 27 October 2000     

Preparation of micron-sized, monodispersed, monomer-adsorbed polymer particles utilizing the dynamic swelling method with loosely cross-linked seed particles

Influence of the water-addition rate (R _w ) (ml/h) on the monodispersity of monomer-adsorbed polymer particles prepared by utilizing the dynamic swelling method (DSM) with 1.9-μm-sized, monodispersed, loosely cross-linked polystyrene/styrene-divinylbenzene copolymer [1/(47.5–2.5), w/w] composite particles was examined theoretically and experimentally. The thermodynamic simulation under a kinetic control state indicates that, at the R _w values below 4, the cross-linked composite particles adsorb all styrenes separated from ethanol/water media. The experimental result at the R _w value of 2.66 supported it. At the R _w values above 5.32 and below 1.33, polydispersed styrene-adsorbed particles were prepared. The former depended on the formation of some pure styrene droplets not containing the composite particle. The latter depended on coalescence among the adsorbed particles by DSM. Received: 5 April 2000 Accepted: 5 October 2000     

Formation of multihollow structures in crosslinked composite polymer particles

Micron-size monodisperse polymer particles having multihollow structures were prepared as follows. First, micron-size monodisperse polystyrene/poly(styrene-divinylbenzene) (PS/P(S-DVB)) composite particles were produced by seeded copolymerization of S and DVB with 2,2-azobisisobutyronitrile as an initiator in the ethanol/water (76/24, weight ratio) medium in the presence of 2.37 m-size monodisperse PS seed particles produced by dispersion polymerization. The molar ratio of S/DVB was changed in the range of 1/110/1. The uncrosslinked polymer within the composite particles was extracted with toluene under reflux. For the highest DVB content (S/DVB=1/1, molar ratio), one large hollow was observed in a part of the composite particles after the extraction. For the middle DVB content (S/DVB=4/1, molar ratio), multihollow structure was observed in all the particles. For the lowest DVB content (S/DVB=10/1, molar ratio), fine multihollow structure was observed in all the particles.Part CXLIII of the series Studies on Suspension and Emulsion     

Release of toluene from micron-sized, monodispersed, cross-linked, hollow polymer particles

The release behavior of toluene from the hollow-inside, micron-sized, monodispersed, cross-linked, polystyrene/polydivinylbenzene composite particles which had various cross-linking densities and shell thicknesses was examined. The hollow particles were produced by seeded polymerization utilizing the dynamic swelling method which we proposed in 1991. In comparison with that from hollow-free particles, there was a clear difference. The cross-linking density and shell thickness of the hollow composite particles did not affect the release rate in the former period, but did it in the latter one. Received: 2 February 2000/Accepted: 30 August 2000