Thermal decomposition kinetics of titanium hydride and Al alloy melt foaming process

Metal foams, now one of research foci, are a newclass of materials with low densities and novel physi-cal, mechanical, thermal, electrical and acoustic prop-erties[1—8]. Demands from high-tech make Al alloyfoam, which has much higher specific strength than ofpure Al foam, the new development focus[9—11]. Melt foaming process is one of the approaches tofabricate Al foam and Al alloy foam and their porestructure (pore diameter and porosity) has close rela-tionship with the thermal decompo…     

聚四氟乙烯微胞孔膜的结构和表征

使用多种方法制备了聚四氟乙烯微胞孔膜，以扫描电子显微镜、化学分析电子能谱及鼓泡测孔径法表征，结果表明，通过等离子体聚合，乙烯－四氟乙烯枝沉淀于基体膜上的方法能可控地获得良好的表征。     

Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin-Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.     

The effect of interfacial miscibility on the cell morphology of polyethylene terephthalate/bisphenol a polycarbonate blend foams

Annealing polyethylene terephthalate (PET)/polycarbonate (PC) blends enhance the transesterification reaction and increase the amount of copolymer at the interface of both polymers. The copolymer enhances the compatibility of PET with PC, because it contains both PET and PC blocks, which causes the interface between PET and PC to become fuzzy. When the PET/PC undergoes batch physical foaming with CO₂, the copolymer significantly changes the resulting cell morphology, that is, the annealing time. Before annealing or in the absence of the copolymer, bubble nucleation occurs and dominates growth at the interface. When the PET/PC blends are annealed, the interface impedes bubble nucleation and growth. The polymer is stretched at the interface by bubble growth, forming fibril‐like structures connecting two polymer domains at the interface. Increased annealing time causes the interface to become more homogeneous and makes heterogeneous bubble nucleation difficult. At higher copolymer concentrations, the interface of PET and PC becomes fuzzy and the cell morphology becomes like those of foamed homogeneous polymers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Statistical and experimental investigation on low density microcellular foaming of PLA-TPU/cellulose nano-fiber bio-nanocomposites

This study dedicates to foaming of biocompatible blends of polylactic acid and thermoplastic polyurethane reinforced with bio-degradable cellulose nanofibers. This research primarily was associated with fabrication of PLA-TPU nanocomposites using a low weight fraction of cellulose nanofibers as a biodegradable reinforcement. Microstructural and mechanical properties of fabricated nanocomposites were examined and diffractometry was utilized to verify formation of percolated nanocomposites. Microcellular foaming was then performed with CO₂ as a blowing agent. Central composite design was applied in designing the experiments to evaluate the effects of main operating variables consisting of saturation pressure and time, heating time and foaming temperature. The results demonstrated that high saturation pressure and time promoted low cell diameters (below 5 μm) and high cell densities (above 10⁹ cell/cm³) due to the grown degree of crystallinity and higher PLA-TPU miscibility. Accordingly, adding TPU and CNF to the matrix create high crystalline foamed samples decorated with low bulk density.     

Some effects of foaming of the poly(butylene adipate‐co‐terephthalate) modified by electron radiation

Investigation of the effect of electron radiation and foaming agent on some properties of poly(butylene adipate‐co‐terephthalate) (PBAT) was the aim of the present paper. The mass flow rate, weight‐average molecular weight of irradiated PBAT as well as the morphological structure of foamed samples, their density, tensile strength, and specific strength were determined. It was found that irradiation of PBAT induces growth in weight‐average molecular weight and decrease in mass flow rate, and as a consequence of this increase in viscosity of this polymer. It was also found that foaming of irradiated PBAT causes formation of homogeneous cellular structure or structure with a clear separation of large and small cells. Simultaneously, the irradiated and foamed PBAT shows smaller density than that of non‐irradiated and foamed PBAT. Moreover, electron radiation does not influence tensile strength of the foamed PBAT; however, it increases its specific strength, although only if the content of foaming agent is 1 wt%.     

The Influences of Polymers and Temperature on the Foam Properties of 3‐Dodecylalkoxyl‐2‐hydroxylpropyl Trimethylammonium Chloride

The foam performances of 3‐dodecoxy‐2‐hydroxypropyl trimethylammonium chloride (C₁₂TAC) have been determined in the existence of different relative amount of polymer. The experimental results show that the foaming ability of the mixture systems of the C₁₂TAC/PEG and C₁₂TAC/PVP is stronger than that of the surfactant solutions in the absence of polymer, and with the increase of relative amount of polymer both foaming efficiency and foam stability of the surfactant solutions are evidently enhanced. For the aqueous solution of the surfactant, effect of temperature on foaming properties has also been examined. The results show that both the foaming ability and stability of the foams of the surfactant solutions are highest (or strongest) at 30°C.     

Effect of nanoparticle network formation on electromagnetic properties and cell morphology of microcellular polymer nanocomposite foams

Adding high loadings of nanoparticles can remarkably alter the functionality of polymer nanocomposite foams. Therefore, this dramatic change was studied at the percolation threshold as a point to predict the properties of foamed nanocomposites using the viscoelastic characteristics of un-foamed ones. In this research, the effect of incorporating 10–40 wt% of ZnO nanoparticles on rheological properties of PS/ZnO samples was investigated. Then, these samples were foamed at processing temperatures of 80 and 120 °C to study morphology and electromagnetic properties. First, the rheological study showed that the storage modulus of nanocomposites increased significantly above 20 wt% of nanoparticles. A connected network of nanoparticles altered the microstructure of nanocomposite at this rheological percolation. The morphological results show a higher cell density for foamed samples above the rheological percolation. From electromagnetic properties, the effect of ZnO connected network is obvious on the absorption enhancement for 30 and 40 wt% and only for 40 wt% of ZnO at 80 and 120 °C, respectively. Therefore, the viscoelastic properties of samples are still dominant at the lower temperature, but the foam structure became more important at the higher temperatures. This shows that the role of the filler network faded at the higher temperature and electromagnetic properties were changed with the foam structure. The microstructure expansion results in the decrease of filler amount at a fixed volume of foams, so more filler fraction is required to form a connected network of nanoparticles.     

新型PES微孔材料的制备及性能研究

合成了新型双烯丙基聚醚砜(PES), 采用超临界CO2作为物理发泡试剂制备微孔材料, 研究了不同发泡温度、饱和压力、发泡时间和放气时间等因素对微孔形貌的影响. 结果表明, 发泡温度在110~170 ℃之间, 随着温度的升高, 泡孔直径增加, 泡孔密度在140 ℃达到一个最大值; 随着饱和压力的升高, 泡孔直径减小, 泡孔密度增大; 发泡时间和放气时间对微孔直径和密度影响不大; 研究了在不同辐照剂量下微孔材料的交联性能, 结果表明, 在600 kGy辐照剂量以下, 交联效果不明显, 在800 kGy以上, 随着辐照剂量的增大, 凝胶含量增加, 辐照后的样品在265 ℃热处理10 min, 仍能保持完好的微孔结构.     

The Impact of Foaming Effect on the Physical and Mechanical Properties of Foam Glasses with Molecular-Level Insights

Foaming effect strongly impacts the physical and mechanical properties of foam glass materials, but an understanding of its mechanism especially at the molecular level is still limited. In this study, the foaming effects of dextrin, a mixture of dextrin and carbon, and different carbon allotropes are investigated with respect to surface morphology as well as physical and mechanical properties, in which 1 wt.% carbon black is identified as an optimal choice for a well-balanced material property. More importantly, the different foaming effects are elucidated by all-atomistic molecular dynamics simulations with molecular-level insights into the structure–property relationships. The results show that smaller pores and more uniform pore structure benefit the mechanical properties of the foam glass samples. The foam glass samples show excellent chemical and thermal stability with 1 wt.% carbon as the foaming agent. Furthermore, the foaming effects of CaSO₄ and Na₂HPO₄ are investigated, which both create more uniform pore structures. This work may inspire more systematic approaches to control foaming effect for customized engineering needs by establishing molecular-level structure–property–process relationships, thereby, leading to efficient production of foam glass materials with desired foaming effects.