Two stage electrostatic separator for the recycling of plastics from waste electrical and electronic equipment

The aim of study was to evaluate the effectiveness of a new facility for recycling of plastics from granular waste electrical and electronic equipment. The installation consists of two sections, the products of a first tribo-aero-electrostatic separator being subsequently treated in two free-fall electrostatic separators. The tests were performed on a mixture of polycarbonate (PC) and polyamide (PA). Analysis of the purity of the products obtained was performed using a program of image processing in MATLAB. Products of very high purity (roughly 95% for both PC and PA) were obtained at a recovery rate higher than 70%.     

Factors that influence the tribo-charging of insulating ducts in suction-type dilute-phase pneumatic transport systems

The aim of this study is to refine the understanding of the tribo-electrostatic phenomena that can affect the efficiency of suction-type dilute-phase transport systems. The study was conducted with mm-size ABS-PC particles, a granular material originating from genuine information technology wastes. The tribo-charging process was modelled using the response surface method of experimental design. The controlled variables were the granular material feed rate and the aspirating air speed rate. The monitored variable was the charge imparted to a well-defined section of the duct and which is equal to the charge transferred to the particles passing through that section of the pneumatic transport system. An induction type sensor connected to an electrometer has been employed for the measurements. The data were processed by a virtual instrument developed in LabView. A commercial software package was employed for estimating the effects of the various factors and predicting the optimum operating conditions, which were then confirmed by a final experiment.     

Effect of spark discharges on the trajectories of insulating particles in roll-type corona-electrostatic separators. Experimental and numerical study

Corona-electrostatic separation is a multi-variable process that has been thoroughly studied in connection with its various applications in the recycling industry. The aim of the present paper is to point out one parasitic phenomenon that adversely affects the efficiency of the separation: the sparks generated at the passage of conductive particles through the electric field zone. The experiments were carried out on a laboratory roll-type corona electrostatic separators, and the sparks were generated by introducing 16 calibrated copper pins in 40-g samples of granular insulating material (PVC; typical granule size: 1.5 mm) that were fed at a constant rate onto the surface of the grounded rotating roll electrode. The distribution of the PVC granules in the 14 boxes of the collector was altered by the occurrence of the spark discharges, as they were accompanied by the annealing of the electric field between the electrodes. The numerical simulation of insulating granules charging and movement under the action of the electric field enabled a better understanding of the interactions between the spark discharges and the other factors that influence their trajectories and affect the efficiency of the separation: roll-speed, particle size and ambient humidity. The particle dynamics equations were solved using an iterative scheme by using the electric field calculated in any point with the commercial software TRICOMP. The good agreement between the predictions made by these simulations and the experimental findings confirms the ability of the mathematical model to reflect the complexity of the physical phenomena.     

Effect of relative humidity on current–voltage characteristics of an electrostatic precipitator

This paper aims at characterizing the behavior of dc corona discharge in wire-to-plane electrostatic precipitators (ESPs) as influenced by the relative humidity (RH) of the inlet air. The current–voltage characteristics and time evolution of the current are analyzed. Experimental results show that discharge current is strongly affected by the RH level of the inlet air. For instance, the time-averaged current is lower at higher RH for a given voltage, except when RH = 99%. Time evolution of the discharge current is affected by the humidity especially in the case of negative corona.     

Set point identification of a tribocharging process for mixed granular solids

Identification of the optimal operating conditions is a critical issue for the industrial application of tribocharging techniques. The aim of this paper is to formulate a set of recommendations regarding the choice of tray length, vibration amplitude and material feed-rate values for a vibratory-type tribocharger. The study was carried out on a laboratory vibratory feeder with granular plastics originating from waste electrical and electronic equipment. Several one-factor-at-a-time experiments followed by a composite factorial experiment were performed based on a two-step strategy: 1) identifying the domain of variation of the controlled variables; 2) finding the best choice of the set point.     

Enhancement of submicron particle electrostatic precipitation using dielectric barrier discharge in wire-to-square tube configuration

The aim of the present parametric study is to enhance the performances of a wire-to-square tube electrostatic precipitator (ESP) for the collection of submicrometer particles using dielectric barrier discharge (DBD). The input parameters under study are: the high voltage waveform, the wire electrode diameter, the collection electrode dimensions (width, discretization and number of collection sides) and the tube cross-section. The electrical measurements show that the discharge mode of the ESP is rather homogeneous. The particle collection efficiency as determined from aerosol spectroscopy measurements is higher at high applied voltage and within a certain frequency range. The parametric study of the ESP points out that using thicker wire electrodes as well as collection electrodes with different number of sides does not deteriorate the ESP performance. However, the penetration decreases with larger or discretized collection electrodes and larger tube cross-sections.     

Modeling and optimization of a propeller-type tribocharger for granular materials

Electrostatic separation has already proved to be an effective means for the recycling of granular plastics from industrial wastes. The aim of the present work was to optimize the operation of a novel device that could ensure effective triboelectric charging of such materials prior to their selective sorting in a high-intensity electric field. The experiments were performed on two sorts of mm-size granular materials Acrylonitrile Butadiene Styrene and High Impact Polystyrene, originating from the processing of waste electric and electronic equipment. The samples were introduced in a Polyvinyl Chloride cylinder, where a co-axial propeller entrained the plastic granules into a helical motion that favored their triboelectric charging by combining the mechanical and aerodynamical effects. The experimental design methodology was employed for the modeling and optimization of the tribocharging process.     

Numerical modeling of the trajectories of plastic granules in a tribo-aero-electrostatic separator

A tribo-aero-electrostatic separator has been recently patented for the selective sorting of granular plastics mixtures generated during the recycling of waste electrical and electronic equipments (WEEE). The plastics are tribo-charged in a parallelepiped fluidized bed device, two opposite walls of which being the electrodes that generate the electric field that performs the separation. In two previous papers, different sets of operating parameters of this separator have been studied by hundreds of experiments, in order to improve the efficiency of the process and the purity of the products. The aim of the present paper is to complement these studies by establishing a model for computing the trajectory of plastics granules in such separator. The distribution of electric field and the profile of the airflow between electrodes were expressed using simple analytical formulas, which were introduced in the system of differential equations that served for the calculation of granule trajectories under the action of the various electric and mechanical forces. The computations were performed for various operating parameters: applied-voltage, granule size, charge density. The model can guide the design of industrial tribo-aero-electrostatic separators and the choice of the optimum values of the operating variables of such equipment.     

Correlations between the electric charging properties and the optically determined structure of non-woven fabrics

The aim of this paper is to determine the degree of correlation between the electrostatic potential distribution on the surface of non-woven fabrics and the material structure as obtained by optical means. The potential distribution on the material surface was monitored for several samples of two types of fabrics that were electrically charged using corona discharge. The results show that the charge distribution on the samples surface significantly correlates with the spreading and the third centered moment of the gray-scale pictures of the samples.     

Numerical simulation of conductive particle behaviour at the surface of a plate electrode affected by a DC corona field

The electric field in certain electrostatic devices can be modeled by a grounded plate electrode affected by a corona discharge generated by a series of parallel wires connected to a DC high-voltage supply. The system of differential equations that describe the behaviour (i.e., charging and motion) of the conductive particle in such an electric field has been numerically solved, using several simplifying assumptions. Thus, it was possible to investigate the effect of various electrical and mechanical factors on the trajectories of conductive particles. This model has been employed to study the behaviour of coal particles in fly-ash corona separators.