Finite element and sensitivity analysis of thermally induced flow instabilities

This paper presents a finite element algorithm for the simulation of thermo‐hydrodynamic instabilities causing manufacturing defects in injection molding of plastic and metal powder. Mold‐filling parameters determine the flow pattern during filling, which in turn influences the quality of the final part. Insufficiently, well‐controlled operating conditions may generate inhomogeneities, empty spaces or unusable parts. An understanding of the flow behavior will enable manufacturers to reduce or even eliminate defects and improve their competitiveness. This work presents a rigorous study using numerical simulation and sensitivity analysis. The problem is modeled by the Navier–Stokes equations, the energy equation and a generalized Newtonian viscosity model. The solution algorithm is applied to a simple flow in a symmetrical gate geometry. This problem exhibits both symmetrical and non‐symmetrical solutions depending on the values taken by flow parameters. Under particular combinations of operating conditions, the flow was stable and symmetric, while some other combinations leading to large thermally induced viscosity gradients produce unstable and asymmetric flow. Based on the numerical results, a stability chart of the flow was established, identifying the boundaries between regions of stable and unstable flow in terms of the Graetz number (ratio of thermal conduction time to the convection time scale) and B, a dimensionless ratio indicating the sensitivity of viscosity to temperature changes. Sensitivities with respect to flow parameters are then computed using the continuous sensitivity equations method. We demonstrate that sensitivities are able to detect the transition between the stable and unstable flow regimes and correctly indicate how parameters should change in order to increase the stability of the flow. Copyright © 2009 John Wiley & Sons, Ltd.     

Reversible coordinative chain transfer polymerization of styrene by rare earth borohydrides,chlorides/dialkylmagnesium systems

The ability of various rare earth borohydride and chloride complexes/n‐butylethylmagnesium systems to operate styrene chain transfer polymerization in mild conditions has been assessed. Thirteen precatalysts have been considered: the rare earth trisborohydrides Ln(BH₄)₃(THF)_x (x = 3, Ln = Nd (1), La (2), Sm (3), x = 2, Ln = Y (4), Sc (5)), the rare earth chlorides LnCl₃(THF)_x (x = 3, Ln = Nd (6), La (7), Sm (8), Y (9), x = 2, Ln = Sc (10)), the mixed La(BH₄)₂Cl(THF)_2.6 (11) and the half‐lanthanidocenes Cp*Ln(BH₄)₂(THF)₂ (Ln = Nd (12), La (13)). Six systems were found to be active precatalysts for the polymerization of styrene. 1 , 2 , and 11 led to an efficient transmetalation of the growing polystyrene chain with the simultaneous occurrence of βH elimination, whereas 7 , 12 , and 13 led to catalyzed chain growth behavior. It is noteworthy that the catalyzed chain growth obtained with 12 and 13 occurs with significant stereoselectivity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 802–814, 2010     

The Effect of Calcium-Silicate Cements on Reparative Dentinogenesis Following Direct Pulp Capping on Animal Models

Dental pulp vitality is a desideratum for preserving the health and functionality of the tooth. In certain clinical situations that lead to pulp exposure, bioactive agents are used in direct pulp-capping procedures to stimulate the dentin-pulp complex and activate reparative dentinogenesis. Hydraulic calcium-silicate cements, derived from Portland cement, can induce the formation of a new dentin bridge at the interface between the biomaterial and the dental pulp. Odontoblasts are molecularly activated, and, if necessary, undifferentiated stem cells in the dental pulp can differentiate into odontoblasts. An extensive review of literature was conducted on MedLine/PubMed database to evaluate the histological outcomes of direct pulp capping with hydraulic calcium-silicate cements performed on animal models. Overall, irrespective of their physico-chemical properties and the molecular mechanisms involved in pulp healing, the effects of cements on tertiary dentin formation and pulp vitality preservation were positive. Histological examinations showed different degrees of dental pulp inflammatory response and complete/incomplete dentin bridge formation during the pulp healing process at different follow-up periods. Calcium silicate materials have the ability to induce reparative dentinogenesis when applied over exposed pulps, with different behaviors, as related to the animal model used, pulpal inflammatory responses, and quality of dentin bridges.     

Finite element solution of three‐dimensional turbulent flows applied to mold‐filling problems

This paper presents a finite element solution algorithm for three‐dimensional isothermal turbulent flows for mold‐filling applications. The problems of interest present unusual challenges for both the physical modelling and the solution algorithm. High‐Reynolds number transient turbulent flows with free surfaces have to be computed on complex three‐dimensional geometries. In this work, a segregated algorithm is used to solve the Navier–Stokes, turbulence and front‐tracking equations. The streamline–upwind/Petrov–Galerkin method is used to obtain stable solutions to convection‐dominated problems. Turbulence is modelled using either a one‐equation turbulence model or the κ–ε two‐equation model with wall functions. Turbulence equations are solved for the natural logarithm of the turbulence variables. The change of dependent variables allows for a robust solution algorithm and good predictions even on coarse meshes. This is very important in the case of large three‐dimensional applications for which highly refined meshes result in untreatable large numbers of elements. The position of the flow front in the mold cavity is computed using a level set approach. Finally, equations are integrated in time using an implicit Euler scheme. The methodology presents the robustness and cost effectiveness needed to tackle complex industrial applications. Copyright © 2000 John Wiley & Sons, Ltd.     

An adaptive finite element method for forced convection

This paper presents an adaptive finite element method to solve forced convective heat transfer. Solutions are obtained in primitive variables using a high-order finite element approximation on unstructured grids. Two general-purpose error estimators are developed to analyse finite element solutions and to determine the characteristics of an improved mesh which is adaptively regenerated by the advancing front method. The adaptive methodology is validated on a problem with a known analytical solution. The methodology is then applied to heat transfer predictions for two cases of practical interest. Predictions of the Nusselt number compare well with measurements and constitute an improvement over previous results. © 1997 John Wiley & Sons, Ltd.     

A lower bound on snap-through instability of curved beams under thermomechanical loads

A non-linear finite element formulation (three dimensional continuum elements) is implemented and used for modeling dynamic snap-through in beams with initial curvature. We identify a non-trivial (non-flat) configuration of the beam at a critical temperature value below which the beam will no longer experience snap-through under any magnitude of applied quasi-static load for beams with various curvatures. The critical temperature is shown to successfully eliminate snap-through in dynamic simulations at quasistatic loading rates. Thermomechanical coupling is included in order to model a physically minimal amount of damping in the system, and the resulting post-snap vibrations are shown to be thermoelastically damped. We propose a test to determine the critical snap-free temperature for members of general geometry and loading pattern; the analogy between mechanical prestress and thermal strain that holds between the static and dynamic simulations is used to suggest a simple method for reducing the vulnerability of thin-walled structural members to dynamic snap-through in members of large initial curvature via the introduction of initial pretension.     

The number of 3-SAT functions

With G _k (n) denoting the number of functions of n Boolean variables definable by k-SAT formulas, we prove that G ₃(n) is asymptotic to 2 ⁿ +( ₃ ⁿ ). This is a strong form of the case k = 3 of a conjecture of Bollobás, Brightwell and Leader stating that for fixed k, log₂ G _k (n)~( _k ⁿ ).     

One-sided Perron Differential Inclusions

The main qualitative properties of the solution set of almost lower (upper) semicontinuous one-sided Perron differential inclusion with state constraints in finite dimensional spaces are studied. Using the technique introduced by Veliov (Nonlinear Anal 23:1027–1038, 1994) we give sufficient conditions for the solution map of the above state constrained differential inclusion to be continuous in the sense of Hausdorff metric. An application on the propagation of the continuity of the state constrained minimum time function associated with the nonautonomous differential inclusion and the target zero is given. Some relaxation theorems are proved, which are used afterward to derive necessary and sufficient conditions for invariance.