Preparation and properties of porous glass using fly ash as a raw material

The porous glasses were prepared by a conventional phase separation method using coal fly ash as a raw material, and the properties of these porous glasses were investigated. The composition of coal fly ash is basically composed of SiO₂–Al₂O₃–Fe₂O₃–CaO system and the SiO₂–B₂O₃–Al₂O₃–CaO–Na₂O system of glass was chosen as base glass composition. The pore diameter increases proportional to cube root of heating time (t^1/3), however, the early stage of phase separation is not clear. It is estimated that the rate determining step may be the diffusion process of structural units involving oxygen ions and the phase separation may take place by the nucleation and growth mechanism, and the relatively larger pores of above 1 μm can be obtained easily. The chemical composition of porous glasses is SiO₂–B₂O₃–Al₂O₃(–CaO–Na₂O). A relatively large amount of fly ash (>40%) can be used successfully for the preparation of porous glass.