An Experimental Method to Decrease Heating Time in a Commercial Furnace

Abstract

The aim of this article is to present an experimental method to optimize the heating time in a furnace in order to show an example of the progression toward increasingly empirical solutions as the problems become progressively more unwieldy. During this experimental study, different cases are carefully chosen to compare and measure the effects of applying different enhancement methods of the heat transfer processes. It is found that changing the inner geometry by introducing radiant panels inside the heated chamber leads to important time savings in the heating process by increasing the convection rate in the furnace.     

A comparison study on experimental heat transfer enhancement on different furnaces enclosures

In this paper an investigation was conducted to study the suitability of inserting radiant panels for industrial heating. The study involved heat transfer enhancement in an oval and a classical semi-industrial furnace. The experiment suggests an optimal panel position at 10–15 degrees inclination. A maximum energy saving of 22.5?% for the oval furnace was noticed and the most suitable case is to use panels as thick as is possible.     

Simulation of heat transfer processes in an unconventional furnace

Heat transfer simulation is of great significance for the heating equipments control. In this paper, a set of models is proposed to solve heat transfer problems in a furnace, including radiation and convection. The heat transfer models are integrated with a furnace model to simulate the heating process. The heating rate is increased due to enhanced heat transfer at the surfaces by changing furnace chamber geometry. A fixed grid enthalpy formulation is applied to model heat transfer for an oval geometry. The heating temperature was found to increase linearly with curvature of the interior.     

Numerical simulation and experimental validation of heat transfer enhancement on a loaded heat treatment furnace

Heat transfer simulation within heating furnaces is of great significance for prediction and control of the performance of furnaces. In this paper, a set of models is proposed to solve heat transfer problems in a loaded furnace. Furthermore, a 2-dimensional algorithm based on a finite difference method is presented. The heat transfer models are integrated with a furnace model to simulate the heating process of workpieces. Temperature variation of the workpiece with time is predicted by the system. An experiment is carried out for validation of the system. Themain objective of this work is to evaluate the behavior of a heated enclosure, when variable radiant panels are introduced. Experimental investigation shows that their efficiency depends on their position.     

Overview of Hybrid Nanofluids Development and Benefits

Conventional fluids have poor heat transfer properties, but their vast applications in power generation, chemical processes, heating and cooling processes, electronics and other microsized applications make the reprocessing of those thermofluids to have better heat transfer properties quite essential. Recently, it has been shown that the addition of solid nanoparticles to various fluids can increase the thermal conductivity and can influence the viscosity of the suspensions by tens of percent. Thermophysical properties of nanofluids were shown dependent on the particle material, shape, size, concentration, the type of the base fluid, and other additives. In spite of some inconsistency in the reported results and insufficient understanding of the mechanism of the heat transfer in nanofluids, it has been emerged as a promising heat transfer fluid. In the continuation of nanofluids research, the researchers have also tried to use hybrid nanofluid recently, which is engineered by suspending dissimilar nanoparticles either in mixture or composite form. The idea of using hybrid nanofluids is to further improve the heat transfer and pressure drop characteristics by trade-off between advantages and disadvantages of individual suspension, attributed to good aspect ratio, better thermal network and synergistic effect of nanomaterials. As a conclusion, the hybrid nanofluids containing composite nanoparticles yield significant enhancement of thermal conductivity. However, the long-term stability, production process, selection of suitable nanomaterials combination to get synergistic effect and cost of nanofluids may be major challenges behind the practical applications.     

Angular and local spectroscopic analysis to probe the vertical alignment of N-doped well-separated carbon nanotubes

Vertically aligned well-separated N-doped multiwalled carbon nanotubes (CNTs) were grown on a silicon substrate by plasma enhanced chemical vapor deposition (PECVD). Angular near-edge X-ray absorption fine structure (NEXAFS) was used to investigate the vertical alignment of as-grown CNTs. In addition, both individual tubes and tube bundles were characterized by high-resolution electron energy loss spectroscopy (HREELS). Simultaneous analysis of both spectroscopic techniques provides information on chemical environment, orbital orientation between carbon and heteroatoms, and local curvature effects. We demonstrate the utility of NEXAFS as an in situ probe of CNTs.     

Growth kinetics of low temperature single-wall and few walled carbon nanotubes grown by plasma enhanced chemical vapor deposition

Single-wall, double walled or few walled nanotubes (FWNT) are grown by electron cyclotron resonance plasma enhanced chemical vapor deposition (ECR-PECVD) at temperature as low as 600 °C. Most of these structures are isolated and self-oriented perpendicular to the substrate. The growth mechanism observed for single-wall and few walled (less than seven walls) nanotubes is the “base-growth” mode. Their grow kinetics is investigated regarding two parameters namely the growth time and the synthesis temperature. It is shown that nucleation and growth rate is correlated with the number of walls into FWNT. It also provides an evidence of a critical temperature for FWNT synthesis.     

Al2O3/TiO2 hybrid nanofluids thermal conductivity

Journal of Thermal Analysis and Calorimetry - This research deals with experimental studies on thermal conductivity variation of Al2O3 and TiO2 hybrid nanofluids with water as the base fluid. In...     

Role of Electron–Ion Dissociative Recombination in $$\hbox {CH}_{4}$$CH4 Microwave Plasma on Basis of Simulations and Measurements of Electron Energy

Plasma Chemistry and Plasma Processing - C–H bond activation was studied in low pressure microwave plasma discharges in methane. Electron energy loss channels were analyzed in view of...