Role of montmorillonite in flame retardancy of ethylene-vinyl acetate copolymer

The effects of non-treated (MMT), organophilic (OMM), and olefin/silicone polymer intercalated (IMM) montmorillonites on the thermal stability of ethylene-vinyl acetate copolymer (EVA) and on the flammability of magnesium hydroxide filled EVA were studied. The influence of various treatments on the delamination of montmorillonites in EVA was detected by rheological measurements and by Raman microscopy. The latter was a unique method for rapid detection of the dispersion also in highly filled EVA. Enhancement of thermo-oxidative stability of EVA and flame-retarded EVA could be observed by thermal analysis in the presence of variously treated montmorillonites. The flame-retardant efficiency of magnesium hydroxide was improved by simultaneous application of MMT and IMM. The increased performance of magnesium hydroxide was explained by the rheological effect of the IMM, catalytic effect of MMT and chemical interactions of montmorillonites with the metal hydroxide.     

Thermoanalytical study of nucleating effects in polypropylene composites

Nucleating and transcrystallization behaviour of additives in engineering PP composites and the effect of modified interfacial structure is the subject of this series of papers. The first part concentrates on polypropylene/liquid crystalline polyester blends. Increased crystallisation temperature and degree of crystallinity of polypropylene is characteristic to the blends containing different amount of LCP additive. Transcrystallization process governs the formation of crystalline structure in these systems in course of isothermal crystallisation at 132C. The nucleating effect of LCP gives rise to more uniform crystalline structure in the polypropylene phase.The financial support of the OTKA 014194 is acknowledged with gratitude.     

Intrinsically flame retardant epoxy resin - Fire performance and background - Part I

The flame retardant effect of newly synthesized phosphorus-containing reactive amine, which can be used both as crosslinking agent in epoxy resins and as a flame retardant, was investigated. The effect of montmorillonite and sepiolite additives on the fire induced degradation was compared to pristine epoxy resin. The effect of combining the organophosphorous amine with clay minerals was also studied. It could be concluded that the synthesized phosphorus-containing amine, TEDAP can substitute the traditional epoxy resin curing agents providing additionally excellent flame retardancy: the epoxy resins flame retarded this way reach 960 °C GWFI value, 33 LOI value and V-0 UL-94 rating - compared to the 550 °C GWFI value, 21 LOI value and “no rate” UL-94 classification of the reference epoxy resin. The peak of heat release was reduced to 1/10 compared to non-flame retarded resin, furthermore a shift in time was observed, which increases the time to escape in case of fire. The flame retardant performance can be further improved by incorporating clay additives: the LOI and the HRR results showed that the optimum of flame retardant effect of clay additives is around 1 mass% filler level in AH-16-TEDAP system. Applying a complex method for mechanical and structural characterization of the intumescent char it was determined that the flame retarded system forms significantly more and stronger char of better uniformity with smaller average bubble size. Incorporation of clay additives (owing to their bubble nucleating activity) results in further decrease in average bubble diameter.     

Influence of rheological additives on char formation and fire resistance of intumescent coatings

Styrene-butyl acrylate copolymer based fire retardant coatings were prepared using intumescent flame-retardant additives and mineral clay type rheological additives. Three different widely used nanoclays, organic-modified montmorillonite, palygorskite and sepiolite were applied in order to determine their effect on the flame retardancy. Significant differences were found when their heat-shielding activities were evaluated. It was observed that the addition of different clay particles in amount of 0.25 w% changes the char formation process; the height, the morphology, the structure and also the mechanical resistance of the protecting shield. The different geometry and composition of the additives induced different changes in fire performance. In case of palygorskite the catalytic effect of Fe accelerated mainly the thermal decomposition, therefore the fire resistance decreased. The plate-like montmorillonite reduced the extent of the intumescent char, whereas also improved the mechanical and sustained heat resistance of the fire protecting shield. The fibrous sepiolite of low Fe content assisted the development of efficient protecting shield, which exhibited optimal cell structure, suitable thickness, and thus ensured better heat-insulating performance. Consequently, fire retardant effect of sepiolite was found to be better than the other studied clay types.     

Intrinsically flame retardant epoxy resin - Fire performance and background - Part II

The flame retardant mechanism of a newly synthesized phosphorus-containing reactive amine, which can be used both as crosslinking agent in epoxy resins and as flame retardant, was investigated. The mode of action and degradation pathway were investigated by in situ analysis of the gases evolved during the degradation by thermogravimetric measurements coupled online with infrared (TG-EGA-FTIR) and mass spectroscopy (TG/DTA-EGA-MS) and by solid residue analysis by infrared (ATR) spectroscopic methods and X-ray photoelectron spectroscopy (XPS). It was observed that the main difference in the degradation of the reference and the flame retardant system is that the degradation of the latter begins at lower temperature mainly with the emission of degradation products of the phosphorus amine, which act as flame retardants in the gas phase slowing down the further degradation steps. At the high temperature degradation stage the solid phase effect of the phosphorus prevails: the formation of phosphorocarbonaceous intumescent char results in a mass residue of 23.4%. The ratio of phosphorus acting in gas phase and solid phase, respectively, was determined on the basis of thermogravimetric and XPS measurements.     

New reactive additives for interface modification in multicomponent polyolefin systems

New reactive additives were synthesised and used as interface modifiers in different multicomponent polyolefine systems. The synthesis was carried out in computer‐controlled reactor by means of Diels‐Alder reaction and condensation. These additives are capable of combining the benefits of dispersing and coupling agents. A part of the synthesised reactive surfactants have also synergistic effect in flame retardant systems. Their surface‐active character facilitates the reactive compounding. The undesirable transport processes of stabilisers and components of flame‐retardants in polyolefine systems could be effectively controlled by interface modification.     

Fire Retarded Insulating Sheets from Recycled Materials

In this work we aimed at forming partially recycled polymer composites of appropriate mechanical properties and flame retardancy. Multilayer composite structures proved to be suitable to fulfill all of these requirements. Core-shell structures presented here contain two-component thermosets, i.e. epoxy, recycled polyurethane and polyisocyanurate, as matrices reinforced with waste fillers such as short basalt fibers and wood chips. Flame retardancy and mechanical properties of the core-shell structures were investigated by the conventional methods of characterization. The developed cost-effective multilayer composites can be applied as heat and sound insulating panels e.g. multifunctional sheets for construction or automotive industry.     

Thermal and Surface Analytical Study of Flame Retarded Polyolefins I. Interaction of Additives and Structure Formation

Pentaerythritol may react with tetraethoxy-silane and ammonium-polyphosphate in flame retarded polyolefins and an interfacial layer can be formed around the ammonium-polyphosphate particles. It is advantageous to study such systems using methods of thermal and surface analysis together. This revised version was published online in August 2006 with corrections to the Cover Date.     

Thermal and spectroscopic analysis of inclusion complex of spironolactone prepared by evaporation and hot melt methods

Solvent and melt techniques were used to obtain molecular dispersion of the poorly soluble spironolactone (SPIR) model drug enhancing its dissolution rate. DSC study of the interaction between SPIR and hydroxypropyl-β-cyclodextrin confirmed the need for molecular dispersion if their complexation is required. Solvent-free twin-screw extrusion was suitable for forming inclusion complex significantly below the melting temperature of the SPIR. According to DSC, Raman and XRPD results fine dispersion of both components was achieved in a hydrophilic polymer. The molecules of the active ingredient are separated from each other in the polymer and the lack of the lattice energy causes faster dissolution.