Fracture behavior and mechanical,thermal, and rheological properties of biodegradable films extruded by flat die and calender

The development of biodegradable materials for tailored applications, particularly in the field of polymeric films and sheets, is a challenging technological goal as well as a contribution to help protect the environment. Poly(lactic) acid (PLA) is a promising substitute for several oil-based polymers; however, to overcome its thermal and mechanical drawbacks, researchers have developed solutions such as blending PLA with polybutylene adipate terephthalate (PBAT), which is capable of increasing the ductility of the final material. In this study, PLA/PBAT binary blends, with minimum possible content of nonrenewable materials, were examined from processing, thermal, morphological, and rheological perspective. An optimized PLA/PBAT ratio was chosen as the polymeric basis to obtain a biodegradable formulation by adding a biobased plasticizer and appropriate fillers to produce a micrometer film with tailored flexibility and tear resistance. The processing technology involved flat-die extrusion, followed by calendering. The tearing resistance of the produced film was investigated, and the results were compared with literature data. A study on the essential work of fracture was implemented to explore the mode III out-of-plane fracture resistance starting from a trouser tear test.     

Compatible blends of biorelated polyesters through catalytic transesterification in the melt

The transesterification during the melt blending of polylactide (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) was investigated in presence of Ti(OBu)₄ as a catalyst. Both the effect of catalyst concentration and reaction duration was considered. The process was studied by analyzing the molecular weight of the polyesters by size exclusion chromatography (SEC). The rheological, thermal and morphological properties of the blends were investigated by melt flow rate, DSC and SEM analyses, respectively. Evidences about the formation of PBAT-PLA copolymers were obtained and discussed. The tensile properties of compression moulded films were also determined and correlated to the structure and phase morphology development of the blends. In particular, the use of Ti(OBu)₄ resulted in the improvement of compatibility. Moreover, the decrease in stiffness and the increase in elongation at break with the increase of mixing time was observed, in good agreement with the improved compatibility of the modified blend.     

Electrosprayed Shrimp and Mushroom Nanochitins on Cellulose Tissue for Skin Contact Application

Cosmetics has recently focused on biobased skin-compatible materials. Materials from natural sources can be used to produce more sustainable skin contact products with enhanced bioactivity. Surface functionalization using natural-based nano/microparticles is thus a subject of study, aimed at better understanding the skin compatibility of many biopolymers also deriving from biowaste. This research investigated electrospray as a method for surface modification of cellulose tissues with chitin nanofibrils (CNs) using two different sources—namely, vegetable (i.e., from fungi), and animal (from crustaceans)—and different solvent systems to obtain a biobased and skin-compatible product. The surface of cellulose tissues was uniformly decorated with electrosprayed CNs. Biological analysis revealed that all treated samples were suitable for skin applications since human dermal keratinocytes (i.e., HaCaT cells) successfully adhered to the processed tissues and were viable after being in contact with released substances in culture media. These results indicate that the use of solvents did not affect the final cytocompatibility due to their effective evaporation during the electrospray process. Such treatments did not also affect the characteristics of cellulose; in addition, they showed promising anti-inflammatory and indirect antimicrobial activity toward dermal keratinocytes in vitro. Specifically, cellulosic substrates decorated with nanochitins from shrimp showed strong immunomodulatory activity by first upregulating then downregulating the pro-inflammatory cytokines, whereas nanochitins from mushrooms displayed an overall anti-inflammatory activity via a slight decrement of the pro-inflammatory cytokines and increment of the anti-inflammatory marker. Electrospray could represent a green method for surface modification of sustainable and biofunctional skincare products.     

In vivo absorption spectra of the two stable states of the Euglena photoreceptor photocycle

Euglena gracilis possesses a simple but sophisticated light detecting system, consisting of an eyespot formed by carotenoids globules and a photoreceptor. The photoreceptor of Euglena is characterized by optical bistability, with two stable states. In order to provide important and discriminating information on the series of structural changes that Euglena photoreceptive protein(s) undergoes inside the photoreceptor in response to light, we measured the in vivo absorption spectra of the two stable states A and B of photoreceptor photocycle. Data were collected using two different devices, i.e. a microspectrophotometer and a digital microscope. Our results show that the photocycle and the absorption spectra of the photoreceptor possess strong spectroscopic similarities with a rhodopsin-like protein. Moreover, the analysis of the absorption spectra of the two stable states of the photoreceptor and the absorption spectrum of the eyespot suggests an intriguing hypothesis for the orientation of microalgae toward light.     

Effect of Structure of Functionalizing Molecules on the Inter‐Macromolecular Reactions and Blending of Poly(ethylene‐co‐propylene) (EPM) with Poly(6‐aminohexanoic Acid) (PA6)

Two different functionalizing systems, i.e., monohexadecyl maleate (= hexadecyl hydrogen (2Z)‐but‐2‐enedioate) in the presence of dicumyl peroxide (= bis(1‐methyl‐1‐phenylethyl) peroxide) or 4‐carboxybenzenesulfonazide (= 4‐(azidosulfonyl)benzoic acid), were used in distinct experiments to perform in a one‐step procedure the formation of a EPM–PA6 graft copolymer, necessary to obtain a compatibilized blend, from a molten mixture of ethylene–propylene copolymer (EPM) and polyamide 6 (PA6). The characterization of the graft polymer by selective solvent extraction of the blends and the subsequent IR and NMR analysis of the various fractions established the occurrence of functionalization reactions preferentially onto the polyolefin with both reagents. Also the formation in good yield of graft copolymers at the phases interface was observed. Moreover, the morphology and thermal characterizations of the blends by means of SEM and DSC analyses were used to evaluate the compatibilization extent in comparison with blends obtained by the conventional two‐step procedure or by the one‐step procedure with commercial maleic acid derivatives.     

A chemical view onto post-consumer poly(ethylene terephthalate) valorization through reactive blending with functionalized polyolefins

The recovery of poly(ethylene terephthalate) from post-consumer packaging products, such as beverage bottles, allowed to obtain flakes with a purity level suitable for reprocessing. Among many possibilities, the blending with polyolefins can provide toughened materials but, as poly(ethylene terephthalate) and polyolefins are immiscible, different methods of reactive compatibilization were followed to achieve a fine dispersion of polyolefln domains into a poly(ethylene terephthalate) matrix. In this meanwhile the use of a functionalized polyolefin, bearing reactive groups toward poly(ethylene terephthalate) terminals, is a promising route to obtain grafted copolymers acting as interface stabilizers. In particular, the use in the melt blending of ester or hydroxyl functionalized polyolefins in the presence of transesterification catalysts and/or anhydride functionalized polyolefins as compatibilizer precursors were both investigated by focusing onto chemical aspects. The prepared blends were analyzed through suitable fractionation methods, such as selective extractions, and spectroscopic analysis in order to identify the molecular architecture of the macromolecules resulting from the process and study their effectiveness at the interface region. Moreover the phase morphology and the thermo-mechanical properties were investigated and correlated to the structure of the macromolecular species in the system.     

Thermal degradation of poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) and their blends upon melt processing

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) are biodegradable aliphatic polyesters, which being semicrystalline and thermoplastic can be processed by conventional methods. Their blends give interesting materials for industrial packaging applications, due to their increased ductility as PBAT content increases. However, like many aliphatic polyesters, the PLA matrix degrades upon melt processing thus affecting the thermo-mechanical features of the blended material. In this work, we studied the effect of processing at high temperature on the molecular weight distribution, morphology, and thermo-mechanical properties of both homopolymers, as well as the PLA/PBAT 75/25 blend. Notably, different processing conditions were adopted in terms of temperature (range 150-200 °C) and other relevant processing parameters (moisture removal and nitrogen atmosphere). Analysis of PLA/PBAT blends indicated that intermolecular chain reactions took place under strong degradative conditions of PLA, yielding PLA/PBAT mixed chains (copolymers). Increasing amounts of copolymers resulted in improved phase dispersion and increased ductility, as SEM and mechanical tests indicated. Conversely, reduced PLA degradation with less copolymer formation, afforded higher modulus materials, owing to poorer dispersion of the soft phase (PBAT) into the PLA matrix.     

Influence of the transesterification catalyst structure on the reactive compatibilization and properties of poly(ethylene terephthalate) (PET)/dibutyl succinate functionalized poly(ethylene) blends

The transesterification between poly(ethylene terephthalate) (PET) and dibutyl succinate functionalized polyethylene (POF) was studied by preparing blends in a discontinuous mixer in the presence of different Zn and Ti catalysts. In particular the catalytic activities of Zn(OOCCH₃)₂, Ti(OBu)₄, ZnO and TiO(OCCH₃)₂ were compared. The mechanism of reactions occurring in the melt was studied both by a model compounds approach and by characterizing the macromolecular products of the melt processing by means of selective extractions, infrared analysis and the determinations of the molecular weight of PET. The results are discussed in terms of electrophilicity and nucleophilicity of the different catalysts. The catalysts structure also affected the phase distribution. In fact from a morphologic point of view in PET matrix blends the use of zinc derivatives yielded preferentially dispersed-like phase distribution, while the use of titanium derivatives resulted in partially co-continuous phase morphology. The stability of the attained phase distribution was also monitored during compression moulding and it evolved rapidly in fully dispersed phase morphology. The tensile properties of compression moulded films revealed that the occurred reactions and morphological assessment induced a general decrease of tensile modulus and an increase of elongation at break.     

Compatibilization of Poly(Lactic Acid) (PLA)/Plasticized Cellulose Acetate Extruded Blends through the Addition of Reactively Extruded Comb Copolymers

In the perspective of producing a rigid renewable and environmentally friendly rigid packaging material, two comb-like copolymers of cellulose acetate (AC) and oligo(lactic acid) OLA, feeding different percentages of oligo(lactic acid) segments, were prepared by chemical synthesis in solvent or reactive extrusion in the melt, using a diepoxide as the coupling agent and were used as compatibilizers for poly(lactic acid)/plasticized cellulose acetate PLA/pAC blends. The blends were extruded at 230 °C or 197 °C and a similar compatibilizing behavior was observed for the different compatibilizers. The compatibilizer C1 containing 80 wt% of AC and 14 wt% of OLA resulted effective in compatibilization and it was easily obtained by reactive extrusion. Considering these results, different PLAX/pAC(100-X) compounds containing C1 as the compatibilizer were prepared by extrusion at 197 °C and tested in terms of their tensile and impact properties. Reference materials were the uncompatibilized corresponding blend (PLAX/pAC(100-X)) and the blend of PLA, at the same wt%, with C1. Significant increase in Young’s modulus and tensile strength were observed in the compatibilized blends, in dependence of their morphologic features, suggesting the achievement of an improved interfacial adhesion thanks to the occurred compatibilization.