Thermogravimetry study of the effectiveness of different reducing agents during sintering of Cr-prealloyed PM steels

The La_0.6Sr_0.4Co_0.2Fe_0.8O₃ (LSCF48) cathode material was used as a protective-conducting coating on an interconnect made of Crofer 22 APU ferritic steel intended for application in intermediate-temperature solid oxide fuel cell (IT-SOFC) stacks. The LSCF48 coating was deposited on the surface of the steel via screen-printing followed by appropriate thermal treatment. The oxidation kinetics of the Crofer 22 APU steel—uncoated and coated with LSCF48—approximately obeys the parabolic rate law in air at 1,073 K under isothermal and cyclic oxidation conditions. The oxidation rate for uncoated steel is higher than that for coated steel. SEM–EDS and XRD investigations showed that the LSCF48 coating interacts with the steel during long-term oxidation in the afore-mentioned thermal conditions, and an intermediate multilayer interfacial zone is formed. This intermediate layer leads to lower area specific resistance in air at 1,073 K in comparison to the Crofer 22 APU steel without surface modification.     

Influence of the steel powder type and processing parameters on the debinding of PM compacts with gelatin binder

Binders present an important part of the powder metallurgy technology as they are vital to provide efficient powder agglomeration and/or lubrication during shaping. At the same time, they have to be easily removed from the compacts during initial stages of sintering without any harmful effect for the base material, as well as for the environment. Therefore, behavior of gelatin as a binder for stainless- and tool-steel gas-atomised powder compacts was studied by thermal analysis and electron microscopy. Thermal analysis showed that peak mass-loss occurred in the range between 340 and 370 °C, depending on the base powder and heating rate. Risk for base powder oxidation at temperatures below 425 °C was detected. Based on the obtained results, it is recommended to perform debinding at ~425 °C after applying a heating rate of around 7.5 °C min^?1. Only in this way efficient enough binder removal can be obtained concurrently to avoiding base powder oxidation.     

Nitrogen uptake of nickel free austenitic stainless steel powder during heat treatment—an XPS study

In austenitic stainless steel nitrogen stabilizes the austenitic phase, improves the mechanical properties and increases the corrosion resistance. Nitrogen alloying enables to produce austenitic steels without the element nickel which is high priced and classified as allergy inducing. A novel production route is nitrogen alloying of CrMn‐prealloyed steel powder via the gas phase. This is beneficial as the nitrogen content can be adjusted above the amount that is reached during conventional casting. A problem which has to be overcome is the oxide layer present on the powder surface which impedes both the sintering process and the uptake of nitrogen. This study focuses on whether heat treatment under pure nitrogen is an appropriate procedure to enable sintering and nitrogen uptake by reduction of surface oxides. X‐ray photoelectron spectroscopy (XPS) in combination with scanning electron microscopy (SEM) and energy dispersive X‐ray spectrometry (EDS) are used to investigate the surface of powdered FeMn19Cr17C0.4N heat treated under nitrogen atmosphere. The analyses showed reduction of iron oxides already at 500 °C leading to oxide‐free metallic surface zones. Mn and Cr oxides are reduced at higher temperatures. Distinct nitrogen uptake was registered, and successful subsequent sintering was reached. Copyright © 2014 John Wiley & Sons, Ltd.     

Investigation of surface and thermogravimetric characteristics of carbon-coated iron nanopowder

Demand for high-density press and sinter components is increasing day by day. Of the different ways to improve the sinter density, the addition of nanopowder to the conventional micrometer-sized metal powder is an effective solution. The present investigation is aimed at studying the surface chemistry of iron nanopowder coated with graphitic carbon, which is intended to be mixed with the conventional iron powder. For this purpose, iron nanopowder in the size range of 30 nm to submicron (less than 1 micron) was investigated using thermogravimetry at different temperatures: 400°C, 600°C, 800°C, 1000°C, and 1350°C. The X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), and high-resolution scanning electron microscopy (HR-SEM) were used for characterizing the powder as well as samples sintered at different temperatures. The presence of iron, oxygen, carbon, chromium, and zinc were observed on the surface of the nanopowder. Iron was present in oxide state, although a small metallic iron peak at 707 eV was also observed in the XPS spectra obtained from the surface indicating the oxide scale to be maximum of about 5 nm in thickness. For the sample treated at 600°C, presence of manganese was observed on the surface. Thermogravimetry results showed a two-step mass loss with a total mass loss of 4 wt.% when heated to 1350°C where the first step corresponds to the surface oxide reduction.     

Oxide reduction and oxygen removal in water-atomized iron powder: a kinetic study

Journal of Thermal Analysis and Calorimetry - The purpose of the present work is to investigate humidification–dehumidification desalination system and to explore the effect of pertinent...     

Evolution of surface chemistry during sintering of water-atomized iron and low-alloyed steel powder

Water-atomized iron and steel powder is commonly used as the base material for powder metallurgy (PM) of ferrous components. The powder surface chemistry is characterized by a thin surface oxide layer and more thermodynamically stable oxide particulates whose extent, distribution, and composition change during the sintering cycle due to a complex set of oxidation–reduction reactions. In this study, the surface chemistry of iron and steel powder was investigated by combined surface and thermal analysis. The progressive reduction of oxides was studied using model sintering cycles in hydrogen atmospheres in a thermogravimetric (TG) setup, with experiments ended at intermediate steps (500–1300°C) of the heating stage. The surface chemistry of the samples was then investigated by means of X-ray photoelectron spectroscopy (XPS) to reveal changes that occurred during heating. The results show that reduction of the surface oxide layer occurs at relatively lower temperature for the steel powder, attributed to an influence of chromium, which is supported by a strong increase in Cr content immediately after oxide layer reduction. The reduction of the stable oxide particulates was shifted to higher temperatures, reflecting their higher thermodynamic stability. A complementary vacuum annealing treatment at 800°C was performed in a furnace directly connected to the XPS instrument allowing for sample transfer in vacuum. The results showed that Fe oxides were completely reduced, with segregation and growth of Cr and Mn oxides on the particle surfaces. This underlines the sequential reduction of oxides during sintering that reflects the thermodynamic stability and availability of oxide-forming elements.     

Effect of atomization on surface oxide composition in 316L stainless steel powders for additive manufacturing

The initial oxide state of powder is essential to the robust additive manufacturing of metal components using powder bed fusion processes. However, the variation of the powder surface oxide composition as a function of the atomizing medium is not clear. This work summarizes a detailed surface characterization of three 316L powders, produced using water atomization (WA), vacuum melting inert gas atomization (VIGA), and nitrogen atomization (GA). X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy analyses were combined to characterize the surface state of the powders. The results showed that the surface oxides consisted of a thin (~4 nm) iron oxide (Fe₂O₃) layer with particulate oxide phases rich in Cr, Mn, and Si, with a varying composition. XPS analysis combined with depth-profiling showed that the VIGA powder had the lowest surface coverage of particulate compounds, followed by the GA powder, whereas the WA powder had the largest fraction of particulate surface oxides. The composition of the oxides was evaluated based on the XPS analysis of the oxide standards. Effects of Ar sputtering on the peak positions of the oxide standards were evaluated with the aim of providing an accurate analysis of the oxide characteristics at different etch depths.     

Surface composition of the steel powders pre-alloyed with manganese

The determination of the surface oxide layer composition is vital to facilitate the adjustment of the sintering conditions for sufficient removal of the surface oxides for providing strong metal bonding between the metal particles during sintering. To systematically investigate the composition, morphology and thickness of the surface oxide the influence of manganese content from 0.3 to 1.8 wt.% on the surface products composition in the case of water atomized steel powder was evaluated. Analysis of the powder surfaces by X-ray photoelectron spectroscopy and high-resolution scanning electron microscopy in combination with X-ray microanalysis showed that powder particles in all cases are covered by heterogeneous oxide layer, composed of particulate features of thermodynamically stable oxides (Cr-Mn-Si) and homogeneous iron surface oxide layer in between. For increasing alloying content the fraction of stable oxide cations in the surface layer increases linearly, whereas the thickness of the iron oxide layer decreases. Moreover, from the investigation of the sintering and degassing behavior by thermal analysis coupled with mass-spectrometry (TG/DTA + MS), three different stages of carbothermal reduction process were observed and their correlation with surface oxides composition was established during sintering in argon.     

Rayleigh-Brillouin light scattering in chalcogenide glasses of the Ge-Sb-S system

The Rayleigh-Brillouin light scattering in chalcogenide glasses of the Ge-Sb-S system in the (Sb₂S₃)_x(GeS₂)_100?x (x = 0–50) set is investigated. The longitudinal hypersonic velocity, the high-frequency longitudinal elastic modulus, the extinction coefficient at the wavelength λ = 0.6328 μm, and the Landau-Placzek ratio are determined.