Synthesis and characterization of chitosan-based polyurethane elastomer dispersions

Abstract  

A number of aqueous polyurethane dispersions were synthesized by the reaction of poly(ε-caprolactone) and isophorone diisocyanate, extended with different mass ratios of chitosan and dimethylol propionic acid. Their chemical structures were characterized by using FTIR, ¹H NMR, and ¹³C NMR spectroscopy, and thermal properties were determined by TGA. Incorporation of chitosan into the polyurethane backbone improved thermal stability. The hydrophilicity of the prepared polymers was also examined by contact angle measurements. For all samples, the contact angles increased by increasing the amount of chitosan. The increased contact angle is ascribed to the decrease of the hydrophilicity of the polyurethanes, which is reduced by the increasing amount of chitosan with respect to dimethylol propionic acid chain extender.     

Preparation and properties of polyimides and polyamide-imides from diisocyanates

Polyimides of different structures were synthesized by reaction of 1,4-phenylene diisocyanate (PPDI) and 1,5-naphthalene diisocyanate (NDI) with pyromellitic dianhydride (PMDA) and 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA). Polyamide-imides were also prepared by reaction of PPDI and NDI with trimellitic anhydride. The optimized condition for polymerization reactions were obtained via the study of model compounds. All polymers and model compounds were characterized by conventional methods. Physical properties of polymers, including thermal behavior, thermal stability, solution viscosity, and solubility behavior, were also studied. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2245–2250, 1999     

Sol-Gel Transition and Equilibrium Shear Modulus of Poly(vinyl chloride) and Plasticizers

The elasticity of poly(vinyl chloride) gels with molecular weight distribution (M_w/M_n), of 2.16 have been studied in the region beyond their gel points. Dynamic storage modulus G′, and equilibrium gel shear modulus of elasticity G_e, at low frequencies (ω) have specific developments as a function of polymer concentrations c, and plasticizers. The scaling elasticity from G_e = kε^z equation holds at different PVC plasticizer gels. The scaling exponent z, and constant k. ε is defined as the relative distance, ε = (|c − c_g|)/c_g, the calculated z = 2.45 ± 0.15. Furthermore, this analysis provides constant k with certain informations about the dependency of gel elasticity on the kind of plasticizer. Near the sol-gel transition temperature T, G_e decreases rapidly with increasing temperature. The normalized moduli G_eM/cRT, of the gels at different temperature, and/or c were dependent on the relative distance from the gelation point ε, and PVC and plasticizers concentration respectively. These results suggested mesh size of gel network near the gelation point for PVC with bis(2-ethylhexyl) phthalate (DOP) or di-n-butyl sebacate (DBS) plasticizers that has been newly reported.     

Influence of prepolymers molecular weight on the viscoelastic properties of aqueous HEUR solutions

A series of hydrophobically modified ethoxylated urethanes (HEURs) were synthesized by a step growth polymerization of polyethylene glycol with dicyclohexylmethane diisocyanate (H12MDI). The thickeners were produced with different sizes of the hydrophilic section by changing the molar ratios of reactants. The size of the hydrophobic ends was constant for all prepared samples. The changes in hydrophilic lengths were correlated with the rheological properties of HEURs aqueous solutions. The intrinsic viscosity measurements showed that associates are present even at very low concentration. The response of these HEUR systems in aqueous solution to both steady shear and oscillatory shear was determined as a function of hydrophilic chain length and polymer concentration. Dramatic increases in viscosity are observed with decreasing molecular weight of the prepolymer (with a decrease of the hydrophilic components' size and at the same time an increased ratio between hydrophobic and hydrophilic sections of HEURs). Also, a steep increase in viscosity with increasing thickener concentration is obtained. The rheological properties of aqueous solutions of HEUR polymers can be described using a simple Maxwell model with a single relaxation. The dynamic measurements verified the results obtained from the steady state measurements about the hydrophilic section size and its effect on the association phenomenon.     

Investigating the effect of hydrophobic structural parameters on the thickening properties of HEUR associative copolymers

Hydrophobically modified ethoxylated urethanes (HEUR) associative copolymers are prepared through the hydrophobic modification of polyethylene glycol based polyurethanes. These types of thickeners are categorized as anionic associative thickeners. To investigate the effect of structure of the hydrophobic groups on the thickening properties, three different hydrophobic groups were selected. These groups were comprised of cetyl alcohol (16 carbons), dodecyl alcohol (12 carbons) and a cyclic group such as cyclo hexanol. These functional groups were substituted on the identical prepolymers made from H₁₂MDI and polyethylene glycol. Here, three different urethane associative polymers containing hydrophobic segments and different hydrophobic groups were synthesized. The viscoelastic characteristics of all the samples were determined using a cone and plate rheometer. The viscosities of the examined HEUR samples showed both Newtonian and non-Newtonian behaviours (shear thinning and thickening) for the explored shear rates window. The steady shear viscosity results were interpreted using the theories by Raspaud [Macromolecules 27 (1994) 2956] and Semenov [Macromolecules 28 (1995) 1066]. The Cox-Merz rule happened to be applicable to these systems for the various hydrophobic ends and concentrations at lower shear rates indicating typical associative polymer behaviour. The cyclic end groups did not show viscoelasticity for the frequencies window explored. The zero shear viscosity increased by almost two orders of magnitude from HEUR-cyc to HEUR-dod and by four orders of magnitude from HEUR-cyc to HEUR-cet. The intermediate shear thickening was only observed for the concentrated HEUR-cet samples.     

On Localization of Clay Nanoparticles in Polypropylene/poly(Lactic Acid) Blend Nanocomposites: Correlation with Mechanical Properties

Two polypropylene (PP)/polylactide (PLA)/clay ternary nanocomposite systems, i.e. PP-rich and PLA-rich ones, each containing various amounts of one of two types of clay, were prepared by one step melt compounding in a twin screw extruder. The microstructures of the developed systems were correlated with tensile and impact properties. A theoretical calculation using wetting coefficients was used for predicting the clay nanoparticles localization in the blends. The nanoparticles were almost completely located within the PLA phase in both the PP-rich and PLA-rich systems, in good agreement with the predictions. Addition of a compatibilizer led to localization of the nanoparticles at the interfaces of the blends. From the wide angle X-ray scattering (WAXS) spectra it was concluded that the incorporation of clay led to intercalated structures in the both systems. The increase in impact toughness of the compatibilized blend nanocomposites, with respect to the uncompatibilized ones, was attributed to the weakened interfacial debonding in the presence of the interfacial-localized nanoparticles.     

Polar/nonpolar gas transfer through PEO-based copolymers membranes

Two PEG-based copolymers containing two different chain extenders, as hard segments, were synthesized by 4,4′-methylenediphenyl diisocyanate (MDI). The chain extenders were 1,4-butane diol (BDO) and 1,2-ethane diamine (EDA). The application of the polyurethane (PU) and poly(urethane-urea)s (PUU)s synthesized polymers, which were characterized by Fourier transform infrared spectrometer (FTIR), differential scanning calorimetry (DSC) and atomic Force Microscopy (AFM), in the gas permeability was investigated. The obtained results indicated that by replacing the urea linkage in the polymers, the microphase separation of hard and soft segments increased. The synthesized PEG-based copolymers were semi-crystalline at room temperature. According to the DSC results, the crystallinity of the synthesized polyurethanes decreased as temperature increased. In addition, a reduction in mean surface roughness could be seen based AMF information. The gas (carbon dioxide and methane) separation properties of the polymers revealed that by replacing the urea linkage, the diffusivity, permeability and selectivity of the gases increased slightly.

The solubility and diffusivity of gases indicated he solubility domination of gas transport in these membranes. However, the sorption coefficient (S) of a particular gas was surprisingly constant for the two synthesized polymers. The CO₂ permeability increased with increasing feed pressure, while CH₄ permeability remained almost constant at both temperatures of 25°C and 35°C. The increase in temperature led to an increase in the permeability of the gases and a decrease in the gas selectivity for the both synthesized polyurethanes.     

Effect of polyol structure on the properties of the resultant magnetic polyurethane elastomer nanocomposites

In this study, two types of magnetic polyurethane (PU) elastomer nanocomposites using polycaprolactone (PCL) and polytetramethylene glycol (PTMG) as polyols were synthesized by incorporating thiodiglycolic acid surface modified Fe₃O₄ nanoparticles (TSM‐Fe₃O₄) into PU matrices through in situ polymerization method. TSM‐Fe₃O₄ nanoparticles were prepared using in situ coprecipitation method in alkali media and were characterized by X‐ray diffraction, Fourier Transform Infrared Spectrophotometer, Transmission Electron Microscopy, and Vibrating Sample Magnetometer. The effects of PCL and PTMG polyols on the properties of the resultant PUs were studied. The morphology and dispersion of the nanoparticles in the magnetic nanocomposites were studied by Scanning Electron Microscope. It was observed that dispersion of nanoparticles in PTMG‐based magnetic nanocomposite was better than PCL‐based magnetic nanocomposite. Furthermore, the effect of polyol structure on thermal and mechanical properties of nanocomposite was investigated by Thermogravimetric Analysis and Dynamic Mechanical Thermal Analysis. A decrease in the thermal stability of magnetic nanocomposites was found compared to pure PUs. Furthermore, DMTA results showed that increase in glass transition temperature of PTMG‐based magnetic nanocomposite is higher than PCL‐based magnetic nanocomposite, which is attributed to better dispersion of TSM‐Fe₃O₄ nanoparticles in PTMG‐based PU matrix. Additionally, magnetic nanocomposites exhibited a lower level of hydrophilicity compared to pure PUs. These observations were attributed to the hydrophobic behavior of TSM‐Fe₃O₄ nanoparticles. Moreover, study of fibroblast cells interaction with magnetic nanocomposites showed that the products can be a good candidate for biomedical application. Copyright © 2013 John Wiley & Sons, Ltd.