The Experimental and Theoretical Research of “Local Resonance“ in Ultrasonic Honing System

In 1982, Professor Fang Guoliang found the “Non full resonance“ phenomenon in a tool system while he use the thin-long tool ultrasonically machining deep-small hole. He called it as “local resonance“. Also this “Non full resonance“ phenomenon was discovered in the ultrasonic drilling and the ultrasonic honing system later. To its mechanism, professor Fang thought that the coupling of long-thin tool bar and driving system is weak, so the tool bar can vibrate independently, but the quantitative relation betwe...     

Cutting tool materials for high speed machining

High speed machining (HSM) is one of the emerging cutting processes, which is machining at a speed significantly higher than the speed commonly in use on the shop floor. In the last twenty years, high speed machining has received great attentions as a technological solution for high productivity in manufacturing. This article reviews the developments of tool materials in high speed machining operations, and the properties, applications and prospective developments of tool materials in HSM are also presented.     

高精度步进压印机热误差的建模分析

为了消除由紫外光曝光所引起的步进压印机的热误差，以提高压印机的套刻对准精度，运用逐步回归分析法选取了压印机上温度测量点的数量，将压印机上布置的温度传感器从15个减少到6个，并建立了压印机温度测量关键点处的温度与压头在x、z方向热误差关系的数学模型．实验结果与模型计算结果的对比分析表明，模型的热误差预测精度在x方向可以达到899／6，而在z方向可以达到939／6．应用表明，该方法是一种在压印机热误差建模中选择温度测量关键点的有效方法，可避免热误差建模过程中的变量耦合问题，从而提高了模型的精确性．     

切削刀具倒棱刃口挤压力的理论计算

根据试验观察．揭出了刀具刃口带负倒棱时的切削模型。在此模型中,刀具刃口 存在一个“金属死区”。以新模型为基础．采用能量法,对高温、高应变率下刀具刃 口的挤压力进行了理论计算。所做工作的特点是：１）在材料变形分析中计入了挤压 层金属绕过刀具刃口时的过剩变形;２）进行有关材料变形与物理特性的计算时,考 虑了温度与应变率的影响。利用新研制的压电式切削测力仪进行验证试验,其结果表 明,理论计算值与实测数据较好一致。     

球面二次包络弧面蜗杆传动的理论研究

在避免蜗杆“根切”和“变尖”的条件下,减小蜗杆的喉径,提高蜗轮付的啮合效率及蜗轮轮齿强度,改善其结构的不合理性,已成为当前对“多头小速比”包络弧面蜗杆传动啮合原理研究的重要课题。本文对一种新型包络弧面蜗杆传动——“球面二次包络弧面蜗杆传动”进行了系统的理论研究,所得的结论表明,采用该传动对解决上述问题可以获得十分令人满意的结果。     

The application of the measurement uncertainty concept to in-process control in pharmaceutical development

 Any analytical data is used to provide information about a sample. The "possible error" of the measurement can be of extreme importance in order to have complete information. The measurement uncertainty concept is a way to achieve quantitative information about this "possible error" using an estimation procedure. On the basis of the analytical result, the chemist makes a decision on the next step of the development process. If the uncertainty is unknown, the information is not complete; therefore this decision might be impossible. The major problem for the in-process control (IPC) procedure is that not only the repeatability but also the intermediate precision (which expresses the variations within laboratories related to different days, different analysts, different equipment, etc.) has to be good enough to make a decision. Unfortunately, the statistical information achieved from one single analytical run only gives information about the repeatability. This paper shows that the estimation of the measurement uncertainty for IPC is a way to solve the problem and gives the necessary information about the quality of the procedure. An example demonstrates that an estimate of uncertainty based on the standard deviations of an analytical method gives a value similar to one based on the standard deviations obtained from a control chart. Therefore, the estimation is both a very useful and also a very cost-effective tool. Though measurement uncertainty cannot replace validation in general, it is a viable alternative to validation for all methods that will never be used routinely. Received: 24 May 1996 Accepted: 10 August 1996     

正交激励超声切削装置的椭圆轨迹偏转与校正

为研究超声椭圆振动切削（ultrasonic elliptical vibration cutting,UEVC）刀尖轨迹形成及控制,解决刀尖轨迹非正椭圆问题,建立二维正交柔性导波UEVC装置刀尖轨迹的运动学模型;分析90°相位差下非正椭圆轨迹产生原因,建立刀尖轨迹校正模型,并推导出基于正椭圆轨迹下的刀尖轨迹偏转模型。通过实验对刀尖轨迹校正模型进行验证,校正后轨迹偏离坐标轴1.67°,小于校正前偏离角度。实验结果表明,该模型能够有效地校正刀尖轨迹,可在轨迹控制方面为后续研究刀尖轨迹偏转及变刀尖轨迹超声振动加工提供理论基础。     

修形ZI蜗轮滚刀齿形合格长度的研究

本文研究了修形ZI蜗轮滚刀齿形误差的计算方法,从理论上分析了滚刀设计参数和铲磨工艺参数对齿形误差的影响,提出了变砂轮中心高铲磨新工艺,为增加滚刀齿形合格长度开辟了新途径．     

论机床专用夹具定位误差的本质

根据机床专用夹具定位误差的定义,论述了定位误差的来源、本质、特点和常用分析计算方法。     

蜗杆式振动珩齿珩磨啮合纹路研究

研究和分析了蜗杆式振动珩齿时,被珩齿轮齿面上的珩磨啮合轨迹,以及在不同珩磨运动参数下,齿面上珩磨啮合纹路的形式。