Assessment of corrosion resistance of surface-coated galvanized steel by analysis of the AC impedance spectra measured on the salt-spray-tested specimen

In the present work, corrosion resistance of surface-coated galvanized steel was quantitatively determined by an analysis of the alternating current (AC) impedance spectra measured on the salt-spray-tested specimen. To evaluate the corrosion resistance of the surface-coated galvanized steel, AC impedance spectroscopy was performed on the salt-spray-tested specimen previously exposed to salt-sprayed corrosive environment. From the analysis of the impedance spectra, the area fraction transient of white rust θ ₂(t) was theoretically derived from the equivalent circuit equation by using two fitting parameters. The values of the two fitting parameters were determined by fitting the empirical transient equations to the area fraction of the resin coating layer and to the total resistance obtained from the impedance spectra measured, respectively. From the analyses of θ ₂(t) for four kinds of surface-coated galvanized steels with various resin coating layers, it is indicated that as the values of the two fitting parameters decrease in the order of CP, GI, OD and OM (commercial trade names) specimens, the corrosion resistance increases in that order as well. Furthermore, from the quantitative comparison of the two fitting parameters with the polarization resistance of the upper resin coating layer R _p determined from the potentiodynamic polarization curve, it is suggested that the two fitting parameters decrease in value as well with increasing R _p.     

Protective properties of redox polymer film deposited on stainless steel

We propose a novel composite organic-inorganic coating in the form of a redox polymer film for protection of stainless steel against general corrosion in strong acid medium (2 M H₂SO₄). We utilize an anion exchange polymer, protonated poly(4-vinylpyridine), into which hexacyanoferrate anions have been introduced. Owing to the presence of Fe(CN)₆^3–/4– at the interface formed by the film and the steel, a sparingly soluble metal hexacyanoferrate (mostly Prussian blue, PB) is formed as an overcoating on the steels surface, presumably on the passive (metal oxide) layer. The redox polymer film on the steel seems to act as a composite three-dimensional bilayer-type coating in which hexacyanoferrate(III,II) anions (that are capable of effective charge storage) exist in the outer portions of the film, whereas the inner PB layer improves the systems overall adherence and stability. By analogy to a conducting polymer (e.g. polyaniline, polypyrrole), introduction of the redox polymer composite film leads to stabilization of the steel substrates potential within the passive range.Contribution to the 3rd Baltic Conference on Electrochemistry, Gdansk-Sobieszewo, Poland, 23–26 April 2003Dedicated to the memory of Harry B. Mark, Jr. (28 February 1934–3 March 2003)     

Evaluation of epifluorescence image analysis of biofilm growth on stainless steel surfaces

Biofilm growth of Bacillus subtilis, Pseudomonas fragi, Pediococcus inopinatus and Listeria monocytogenes was studied on stainless steel surfaces at room and low temperatures to evaluate the results of traditional hygiene measures. The results were compared with those of image analysis of stainless steel surfaces in an epifluorescence microscope. Statistical analyses were carried out to determine the variations between the conventional cultivation swab method, the glycocalyx amount obtained using swabbing, and the values of the areas of the biofilm, slime and cells. As a general rule, old biofilms showed total counts at approximately the same levels as the young biofilm. The results showed that temperature affected the results for all strains except B. subtilis. The strains of Pe. inopinatus and Ps. fragi showed increased attachment at 6°C and L. monocytogenes at 25°C. The biofilm slime was more easily detached than the cells. The results indicated that the traditional swab method is not reliable for the measurement of biofilm formation on surfaces.     

The role of oxalate ions in the coverage of mild steel with polypyrrole

In this study, the coverage conditions of mild steel with polypyrrole (PPy) were investigated. It was observed that the surface was passive up to 0.6 V, to the oxidation potential of pyrrole in oxalic acid solution. The PPy coverage was obtained with 0.1 M oxalic acid + 0.2 M pyrrole. A passivity mechanism supported with current potential curves was proposed. The PPy deposition was also investigated according to pyrrole and oxalic acid concentrations by successive voltammetric scans.This article was submitted by the authors in English.From Elektrokhimiya, Vol. 41, No. 2, 2005, pp. 175–180.Original English Text Copyright © 2005 by Asan, Kabasakaloglu, Aksu.This revised version was published online in April 2005 with corrections to the article note and article title and cover date.     

Investigation on corrosion inhibition and adsorption mechanism of azomethine derivatives at mild steel/0.5 ​M ​H2SO4 solution interface: Gravimetric,electrochemical, SEM and EDX studies

The inhibition performance of five azomethine derivatives such as: 1-(4-Methyloxy phenylimino)-1-(phenylhydrazono)-propan-2-one (SB₁), 1-(4-Methylphenylimino)-1-(phenylhydrazono) propan-2-one (SB₂), 1-(phenylimino)-1(phenylhydrazono)-propan-2-one (SB₃), 1-(4-Bromo phenylimino)-1(phenylhydrazono)-propan-2-one (SB₄) and 1-(4-Chlorophenylimino)-1(phenylhydrazono) -propan-2-on (SB₅) as corrosion inhibitors for mild steel in sulfuric acid 0.5 ?M were investigated using different methods. All experimental results demonstrate that these compounds are eficients inhibitors. The inhibition efficiencies ($IE$) increase with inhibitors concentration. At 7.5 $\times$ 10^?5 ?M, the $IE$ was 97.27%, 96.31%, 94.23%, 93.19 and 91.64% for SB₁, SB₂, SB₃, SB₄ and SB₅, respectively. The potentiodynamic polarization results indicated that all the studied inhibitors act as mixed type. The adsorption process on mild steel surface obeyed Langmuir isotherm. The associated activation parameters and thermodynamic have been calculated and discussed. The adsorbed film formed on the metal surface was characterized by SEM and EDX.     

表面电沉积Ni—La2O3复合镀层的Fe26Cr1Mo不锈钢的氧化行为研究

Ｆｅ２６Ｃｒ１Ｍｏ不锈钢在９００℃氧化时，生成的氧化层在冷却过程中大量剥落，经表面共电沉积ＮｉＬａ２Ｏ３复合镀层后，抗热循环能力明显提高。     

Investigation of Glass-Like Sol-Gel Coatings for Corrosion Protection of Stainless Steel Against Liquid and Gaseous Attack

Glass-like sol-gel coatings have been investigated as corrosion protective coatings on stainless steel. Magnesium- and borosilicate coatings with thickness of about 100–700 nm and methyl-modified SiO2 coatings with a thickness of about 2 m were deposited on stainless steel plates by dip-coating. The coatings were densified between 400°C and 500°C in different atmospheres (N2, air) for 1 h. The corrosion protection against gaseous attack was investigated by accelerated corrosion tests, at 800°C in air for 1 h. A corrosion protection factor was calculated from the relation Fe/Fe2O3, determined by XRD on the surface of coated and uncoated samples. Methyl-modified SiO2 coatings showed a protection factor, which was 2 orders of magnitude higher than for the other coatings. Electrochemical investigations were performed on samples submerged in a NaCl solution for 200 h. The corrosion propagation, polarization resistance and impedance vector were measured. For accelerated corrosion tests, polarization intensity curves were determined for high potentials of up to 1 V. Again excellent results were obtained for the methyl-modified SiO2 coatings, which remained passive for 200 h. Results of the salt spray corrosion test, however, showed no corrosion protection by the sol-gel coatings. After 2000 h in the salt spray chamber the steel was corroded and the coatings peeled off. It is concluded that for the further development of these coatings an improved interfacial passivation will be required.     

柱前衍生-高效液相色谱法测定钢及合金中钨和钼

以tiron作为柱前衍生试剂,用含3mmol·L-1pH 3.8的HOAc-NaOAc,40mmol·L-1TBA-Br和2mmol·L-1tiron的甲醇-水溶液(53+47)作流动相,在C18柱上,于15min内实现了WO42-、MoO42-的分离测定。钨和钼的检出限分别为5.98和3.20ng·ml-1。方法快速,选择性好,用于钢及合金中高含量钨和钼的测定,结果与标准值相符。     

恒电量瞬态扰动测量Tafel斜率及数据积分处理

提出了一个三参数积分法拟合恒电量强极化数据以测定Tafel斜率的新方法.实验证明,恒电量瞬态扰动测量碳钢在酸溶液中的腐蚀,获得的Tafel斜率与消除了溶液电阻影响的Tafel外推结果有很好的一致性,说明恒电量法有效地消除了溶液电阻对该体系测量结果的影响,并且通过电化学和失重实验验证表明,这种快速测量可以获得准确的腐蚀速率.这种新的恒电量强极化积分算法相对微分法的优势体现在算法简捷和用于数值计算的数据具有较高的信噪比,因此能够提高测量精度.     

Uranium association with corroding carbon steel surfaces

We investigated the association of uranium with clean and corroded surfaces of 1010 carbon steel. Studying steel contaminated by uranium species will have an important effect on the development of methods used to clean radioactively contaminated metal waste. X‐ray photoelectron spectroscopy, synchrotron infrared microspectroscopy and laboratory‐based Fourier transform infrared analysis of steel surfaces exposed to uranyl nitrate showed the presence of crystallized hydrated uranyl oxides, uranyl hydroxides, iron oxyhydroxides and iron oxides. In general, heavily corroded areas physically shield the uranium species, which tended to associate spatially with hydroxyl groups and lepidocrocite. Lightly corroded areas contained uranium species with stronger axial U–O bonding. Infrared spectroscopy, Rutherford backscattering spectroscopy and energy‐dispersive spectroscopy mapping analysis revealed that the uranium species are well distributed within the upper micron of the thick corrosion layer and associated more with areas of high hydroxide content. Parameters such as the concentration of uranyl nitrate solution used to expose the carbon steel coupons, the method of contamination (dipped or sprayed with dilute uranyl nitrate solution) and the degree of corrosion (accelerated corrosion before and/or after contamination) played significant roles in the distribution and nature of the uranyl hydroxide/iron oxyhydroxide corrosion products found on the surface of all coupons. These factors must be considered in the development and optimization of decontamination processes for metal waste. Copyright © 2003 John Wiley & Sons, Ltd.