汽缸在线激光淬火涂料喷涂机的设计与实现

研究了一种制备激光淬火吸光涂层的新方法,重点叙述了喷头和送料系统的设计原理,利用离心原理设计的喷头和涂料同步送给系统实现了水基混合物吸光涂料的自动涂敷,解决了涂料堵塞和沉淀的问题．该机成功应用于在线生产,吸光涂层均匀一致,厚度可控,满足激光淬火的要求,实现了吸光涂层制备机床化．     

喷射沉积 6061/SiC_p 复合材料的组织与拉伸性能

采用多层喷射共沉积法制备了６０６１铝合金／１０％ＳｉＣ颗粒增强复合材料,对其显微组织和拉伸性能进行了研究．结果表明,沉积坯组织为细小、均匀的等轴晶,增强相颗粒分布均匀,基体与增强相颗粒间没有发生界面反应．增强相颗粒加速了沉淀相析出并明显缩短峰时效时间,沉积坯热挤压后经５ｈ时效即可达到峰时效状态,此时力学性能为：σｂ４３９ＭＰａ,σ０．２４０９ＭＰａ,δ１０．４％,Ｅ１２０ＧＰａ．     

The effect of polyvinyl alcohol (PVA) on the optical,electrical and solid state properties of copper zinc tin sulfide (CZTS) deposited by sensitive spray pyrolysis (SSP)

Recently, the use of CZTS as the basis for other generation of low cost thin films solar cells has stimulated further researches. Its excellent p-type absorber nature, relatively high absorption coefficient and ideal energy band-gap of 1.5eV motivated these efforts. Additionally, CZTS consist of earth-abundant, cheap and non-toxic elements with very low manufacturing cost. Initially, copper indium gallium selenide (CIGS) solar cell device emerged but suffered limitations in further development because of rare indium and gallium in the device structure therefore, CZTS is recently preferred as an alternative to CIGS commercial solar cell absorber layer. In this work, solution mixture of CZTS and PVA was deposited on a substrate at temperature of 150 °C. Sensitive spray pyrolysis was used to grow the thin films where calculated amount of the precursor mixture was allowed to fall and be deposited on a heated substrate to form CZTS/PVA thin films. Subsequently, the thin film samples were annealed at a temperature of 200^oCfor 1 h to achieving pure crystalline thin film formation. SEM, XRD analysis, Optical, Solid State properties and Raman analysis were studied. The XRD analysis showed that the thin films fell into the pure kesterite structure of CZTS. Results show that produced thin films exhibited higher absorption coefficient and optical conductivity than pure CZTS, 10⁶ m^?1 and 10¹⁴(S^?1) against 10⁴cm^?1 and 10¹²(S^?1) respectively. The band-gap is between 1.53eV and 1.73eV. Using a PVA concentration of 0.05 M yielded highest absorbance and optical conductivity with lowest real dielectric constant and transmittance. These improved optical, electrical and solid state properties suitably qualify these thin films as absorber layer material for solar cell applications.     

Tribo-corrosion behavior of Zn-Ni-Cu and Zn-Ni-Cu-TiB2 coated mild steel

In this investigation , Zn-Ni-Cu and Zn-Ni-Cu-TiB₂ were coated on a mild steel specimen using a high velocity oxy fuel thermal spray (HVOF) process. The surface morphology and coated powder distribution of coated specimens were characterized using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray-Elemental mapping. The pin-on-disc (ASTM G99-17) method was used to examine the wear resistance of the coated and uncoated mild steel specimens. Both coated Zn-Ni-Cu and Zn-Ni-Cu-TiB2 on mild steel saw reduced wear volume loss than uncoated mild steel. The coated samples of Zn-Ni-Cu and Zn-Ni-Cu-TiB2 on Mild Steel were put through a scratch test to determine the adhesion strength of the coating with the substrate. The adhesion strength of coated Zn-Ni-Cu and Zn-Ni-Cu TiB2 mild steel was higher than that of untreated mild steel, indicating a solid link between the coating and substrate and minimal delamination. Using the Vickers hardness test to measure the hardness caused by the coating, it was shown that coated samples of Zn-Ni-Cu and Zn-Ni-Cu-TiB2 coated mild steel had significantly higher hardness than uncoated mild steel. Using ASTM G1-03 and ASTM G-31 standards, a 0.2 M HCl immersion cycle test was conducted for 28 days to test the corrosion resistance of coatings in an acidic media (672Hrs). When compared to Zn-Ni-Cu and Zn-Ni-Cu-TiB2 coated mild steel, the weight loss for the uncoated mild steel was significantly larger. Additionally, XRD examination showed that coated samples had less rust on their surface than uncoated samples. Both Zn-Ni-Cu and Zn-Ni-Cu-TiB2 on Mild Steel were anti-corrosive, as evidenced by increased corrosion potential and reduced corrosion current density when compared to uncoated mild steel, according to electrochemical impedance spectroscopy (EIS)/Tafel study in 0.2 MHCl. The outcomes of each test were very encouraging and demonstrated the durability of these coatings against wear and corrosion.     

富含不饱和脂肪酸蚕蛹油微胶囊化研究

为防止蚕蛹油中的多种不饱和脂肪酸氧化变质,文章以脱脂奶粉为主要壁材,采用喷雾干燥的方法制备蚕蛹油微胶囊。通过响应曲面法(RSM),以包埋率为指标,对蚕蛹油微胶囊制备工艺进行优化,试验确定了最佳工艺参数,即固形物质量分数为25.42%,壁芯材比例为5.44,均质时间为7.13min,在该条件下得到包埋率的预测值为88.21%,包埋率的实测值为88.09%,两者基本一致,表明模型可以较好地预测蛹油微胶囊包埋率。     

脱硫吸收塔内部喷淋管道系统改造方案

通过对脱硫吸收塔内部结构进行改进(喷淋支管加装防堵喷口、抬高安装坡度,在喷淋支管下部加装支撑梁),提高了喷淋层的稳定性,减少了喷淋管积浆、堵塞的几率,提高了喷淋效率,降低了脱硫电耗。     

喷油策略对直喷汽油机快速起动的影响

运用CFD(computational fluid dynamics)手段,对一款缸内直喷汽油机快速起动工况中的二次喷油策略进行分析研究.结果表明:过早的初次喷油会在活塞表面形成大量的油膜,导致燃油蒸发量过少,使得缸内混合气过稀,无法满足点火要求;第一次喷油越迟,滞留在排气门坑处的浓混合气越多,导致未燃碳氢排放增加,常温初次喷油时刻应设定在270°CA(曲轴转角)~240°CA BTDC(上止点前)范围内;相较于第一次喷油,在压缩过程中的第二次喷油对壁面油膜的影响较小,早于90°CA BTDC的喷油会导致液滴与缸套发生较多的碰撞;根据仿真结果,常温冷机起动的第二次喷油时刻应当设定在90°CA BTDC之后.     

声波与其他方法联合作用脱除细颗粒物的研究进展

声波团聚可作为一种有效降低可吸入颗粒物污染的预处理措施.针对现有声源条件下,单一的声波团聚作用对细颗粒物的清除效率较低且能耗较大的缺点,分析采用声波团聚联合其他方法共同作用来高效脱除细颗粒物.分别阐述种子颗粒、喷雾、蒸汽相变联合声波团聚作用的团聚机理及实验装置,具体分析了3种联合作用提高声波团聚效率的理论依据及影响因素,对比了3种联合作用的优缺点及适用范围,丰富了声波团聚理论,并彰显了联合声波团聚的优势.此外,提出联合声波团聚的研究方向,为高效脱除细颗粒物、降低环境污染提供了更好的途径.     

前置式膨胀波火炮后喷装置结构研究及优化

常规火炮威力的提高会增加自身重量,严重影响火炮机动性,且巨大的后坐冲量会使炮身失稳,不利于射击精度。减轻火炮自重,提高火炮的射击精度和机动性,运用新型膨胀波技术,以122自行火炮为基础,设计出前置式膨胀波火炮后喷装置的基本结构。建立后喷装置模型,利用Fluent软件燃气后喷过程进行仿真,通过分析影响前置式膨胀波火炮后喷装置的几个关键参数,后喷装置与身管的连接位置、后喷装置进出口面积及后喷装置与身管法线的连接角度,对后喷装置结构进行优化,确定出122 mm前置式膨胀波火炮后喷装置的最佳结构。