空心管件压形模的设计

为设计实现空心管件压形模,通过对空心管件的变形分析,考虑具体模具设计要求,介绍了模具结构及工作过程.结果:完成了在曲柄压力机上使用的空心管件压形模的设计,并给出了模具结构、工作过程及主要零件的设计要点.此模具灵活可靠、操作方便,可以运用到类似的管件成形模设计中,填补了空心管件在压力机上利用模具成形的空白.     

导管座圈压装机控制系统设计

发动机缸盖加工过程中,进排气孔的导管和座圈装配质量直接影响整机动力性能.考虑到技术和成本问题,目前国内发动机厂的导管座圈装配设备都没有压力位移监控功能,发动机质量得不到可靠保障.采用德国STAMO压力位移传感器和台湾研华模拟量采集卡PCI1710实现压力位移数据采集,数据处理及监控软件采用VB编程语言开发.通过研华数字量采集卡PCI1713实现与PLC控制系统信号交互.软件运行在研华公司工控机IPC610上.     

深层气井压裂管柱应力的有限元分析

针对深层气井压裂管柱在高压大砂量条件下的失效问题,应用有限元方法对压裂管柱进行力学分析,得到了应力分布情况,为井下压裂工具的合理设计提供一定的理论依据.     

大直径螺旋埋弧焊管在长输管线上应用的前景

介绍了国内外长输管线用大直径焊管现状、需求及各种生产线 .通过对各种大直径缝埋弧焊管和大直径螺旋焊管生产法的技术特点和经济性的分析、比较 ,并结合国情 ,认为在输送油、气、煤等长输管线上应用大直径螺旋埋弧焊管是可行的 ;为解决石油钻采用焊管及石化企业输送汽油、煤油、柴油等输送管线用焊管 ,在国内建设直径大于 5 0 8mmRRW机组势在必行     

教学楼UPVC排水管道设计与施工技术

以校园教学楼排水系统的设计，安装为例，介绍了UPVC排水管道的材质特性，材料选用，设计与安装技术，并就UPVC管施工中的一些问题进行了分析并提出了建议。     

硫化锰夹杂溶解和微生物存在对不锈钢管发生点蚀

结合发电厂凝汽器不锈钢管内壁腐蚀部位分布规律和腐蚀外貌特征,分别对腐蚀部位沉积物、内壁蚀孔附近管材成分进行扫描电子显微镜观察和能谱分析,探讨了管材中MnS溶解与微生物对凝汽器不锈钢管腐蚀的电化学反应机理,发现二者在点蚀形成过程中具有协同作用,并在综合分析影响不锈钢腐蚀的各种因素的基础上,提出了不锈钢凝汽器在运行过程中应采取的防护措施。     

不同管径聚乙烯管的旋转挤出

通过口模旋转挤出制备3种管径聚乙烯(PE)管,系统研究其结构与性能。结果表明,相较于传统挤出PE管内串晶平行与轴向,旋转挤出过程中聚合物熔体的流动是轴向牵引流动和环向拖曳流动的叠加,其方向偏离轴向,可诱导串晶偏离轴向排列,从而提高PE管的环向取向度,实现PE管的环向增强,抑制裂纹在PE管内沿轴向扩展。随PE管管径的增加,在相同旋转角速度下环向流动线速度增大,串晶偏离轴向的夹角增加,环向取向度更高,因而旋转挤出制备的大口径PE管具有更优的性能。     

航空导管弯曲试验的疲劳裂纹萌生寿命

飞行器液压导管受接头和卡箍等约束,在使用的振动环境中,会因弯曲应力而导致破裂,影响到飞行安全.本文对飞行器液压系统通用的不锈钢导管的裂纹萌生寿命进行了试验研究.首先在对8 mm、12 mm无缺陷导管和含U型缺口8 mm导管的疲劳试验和有限元分析的基础上,得到了导管的最大拉应变-裂纹萌生寿命数据.然后采用基于强度极限和弹性模量估算法的Manson-Coffin公式来预测导管裂纹萌生寿命.最后引入加载类型修正系数、表面质量修正系数、试样尺寸修正系数、应力集中敏感系数和有效应力集中系数,使修正后的公式对三种类型的导管均有较好的裂纹萌生寿命预测精度.     

Global stability analysis of a 90°-bend pipe flow

The present work investigates the stability properties of the flow in a 90°-bend pipe with curvature $\delta =R/R_c=1/3$, with R being the radius of the cross-section of the pipe and $R_c$ the radius of curvature at the pipe centreline. Direct numerical simulations (DNS) for values of the bulk Reynolds number ${\mathit{Re}}_b=U_{b}D/\nu$ between 2000 and 3000 are performed. The bulk Reynolds number is based on the bulk velocity $U_b$, the pipe diameter D, and the kinematic viscosity $\nu$. The flow is found to be steady for ${\mathit{Re}}_b⩽2500$, with two main pairs of symmetric, counter-rotating vortices in the section of the pipe downstream of the bend. The presence of two recirculation regions is detected inside the bend: one on the outer wall and the other on the inner side. For ${\mathit{Re}}_b⩾2550$, the flow exhibits a periodic behaviour, oscillating with a fundamental non-dimensional frequency $\mathit{St}=\mathit{fD}/U_b=0.23$. A global stability analysis is performed in order to determine the cause of the transition from the steady to the periodic regime. The spectrum of the linearised Navier-Stokes operator reveals a pair of complex conjugate eigenvalues with positive real part, hence the transition is ascribed to a Hopf bifurcation occurring at ${\mathit{Re}}_{b,\mathit{cr}}\approx 2531$, a value much lower than the critical Reynolds number for the flow in a torus with the same curvature. The velocity components of the unstable direct and adjoint eigenmodes are investigated, and they display a large spatial separation, most likely due to the non-normality of the linearised Navier-Stokes operator. Thus, the core of the instability, also known in the literature as the wavemaker, is sought performing an analysis of the structural sensitivity of the unstable eigenmode to spatially localised feedbacks. The region located 15° downstream of the bend inlet, on the outer wall, is the most receptive to this kind of perturbations, and thus corresponds to where the instability originates. Since this region coincides with the outer-wall separation bubble, it is concluded that the instability is linked to the strong shear by the backflow phenomena. The present results are relevant for technical applications where bent pipes are frequently used, and their stability properties have hitherto not been studied.     

Nonlinear dynamics of imperfectly-supported pipes conveying fluid

In this paper, the nonlinear dynamics of a pipe imperfectly supported at the upstream end and free at the other and conveying fluid is investigated. The imperfect support is modelled via cubic translational and rotational springs. The equation of motion is obtained via Hamilton’s principle for an open system, and the Galerkin method is used for discretizing the resulting partial differential equation. The dynamics of a system with either strong rotational or strong translational stiffness is examined in details. Numerical results show that similarly to a cantilevered pipe, the system undergoes a supercritical Hopf bifurcation leading to period-1 limit cycle oscillations. The Hopf bifurcation may, however, occur at a much lower flow velocity compared to the perfect system. At higher flow velocities, quasi-periodic and chaotic-like motions may be observed. The amplitude of transverse displacement is generally much higher than that for a cantilevered pipe, mainly due to large-amplitude rigid-body motion. In addition, effects of the mass ratio, internal dissipation, hardening- or softening-type nonlinearity, as well as concentrated- or distributed-type nonlinearity on the dynamics of the system are examined.