Comparative study on degradation of ethylene-propylene rubber for nuclear cables from gamma and beta irradiation

Considering safety is the priority concern of nuclear power plants, equipment qualification testing of the nuclear components manufactured should be paid special attention to. Thereinto, equivalent conversion (1:1) from the absorbed beta doses to gamma doses is a rule of thumb for irradiation qualification testing of the polymers used as nuclear cables, however whether it is reasonable and applicable to Chinese domestic polymers still requires investigation. In this paper, both gamma and beta irradiation testing with the actual dose rates and total absorbed doses in China Advanced Passive (CAP) series nuclear power plant was performed upon one domestically manufactured ethylene-propylene rubber intended for nuclear cable insulation in China. The mechanical and the electrical properties before and after irradiation were measured to compare the extent and the trend of degradation between the two irradiation types, and related oxidation degradation mechanism especially its attenuation along the thickness was quantitatively addressed.     

Interrelationship between total volatile organic compounds emissions,structure and properties of natural rubber/polycaprolactone bio-blends cross-linked with peroxides

Natural rubber/polycaprolactone (NR/PCL) bio-based blends with different organic peroxides were prepared using an internal batch mixer and subsequently cross-linked at 170 °C. Two types of commonly used organic peroxides, dicumyl peroxide and di(tert-butylperoxyisopropyl)benzene peroxide, were applied as free-radical initiator. Cross-linking efficiency of NR/PCL blends were investigated using oscillating disc rheometer measurements, followed by infrared spectroscopy, thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical analysis and tensile testing. Total volatile organic compounds (TVOCs) emissions were determined using headspace analysis integrated with gas chromatography with flame ionization detector. Determined TVOCs emissions varying in range 21.6–52.1 μg/g and generally value of this parameter decreased with increasing content of PCL phase in studied blends or with application of more efficient di(tert-butylperoxyisopropyl)benzene peroxide as cross-linking agent. It was found that increasing of TVOCs parameter indicated deterioration of mechanical properties of NR/PCL blends, which corresponded with the changes in chemical structure and thermal properties of cross-linked NR/PCL. This confirms that evaluation of TVOCs parameter is interesting alternative for “conventional methods” to characterization of the studied bio-based blends.     

Application of fractional calculus methods to asymmetric dynamical response of CB-Filled rubber

Frequency-sweep tests at various temperatures were conducted to study the asymmetric dynamic response of carbon black (CB) filled rubber. The master curves of storage modulus were constructed by use of time-temperature superposition (TTS), and the dynamic response of the material over a wide range of frequencies covering about 20 decades exhibits asymmetry. Based on the experimental results, the fractional Zener model and Prony series are verified to be unsuitable to reproduce the dynamicviscoelastic behavior. Therefore, a modified model by adding a spring-pot into the fractional Zener model is presented. The applicability of the modified model in describing the dynamic behavior of the CB-filled rubber is validated by the experimental results.     

Effect of preparation methods and carbon black distribution on mechanical properties of short pineapple leaf fiber-carbon black reinforced natural rubber hybrid composites

The aim of this work is to improve the performance of natural rubber reinforced with a hybrid of pineapple leaf fiber with carbon black. When there are multiple components to be mixed into a rubber matrix, mixing can be carried out in more than one way. Thus, in this study, the effects of preparation method and the resulting carbon black distribution on the mechanical properties of the hybrid composite were evaluated. Pineapple leaf fiber (PALF) and carbon black contents were fixed at 10 parts (by weight) and 30 parts (by weight) per hundred parts of rubber (phr), respectively. In order to improve the dispersion, PALF with rubber was prepared as a masterbatch. Carbon black was added to the compound either as a single portion or as two separate portions, one in the PALF masterbatch and the other in the main mixing step. It was found that, despite using the same final compound formulation, the mixing scheme significantly affected the medium strain region of the vulcanizate stress-strain curve. No stress drop in this strain region was observed for the two-step mixing scheme. Models for composites with different preparation methods are proposed and discussed.     

Aging properties of styrene-butadiene rubber nanocomposites filled with carbon black and rectorite

To better understand the effect of rectorite and carbon black (CB) on the aging performance of styrene-butadiene rubber (SBR), SBR/CB, SBR/CB/rectorite and SBR/rectorite nanocomposites with the same total filler loading were prepared. The microstructure of the three SBR nanocomposites was characterized by XRD, TEM and SEM. After thermal aging, oxygen-containing molecules were found to be formed in the SBR nanocomposites, as verified by FTIR analysis. The SBR/rectorite nanocomposite showed the highest aging coefficient and the lowest change rate of tensile strength and stress at 100% strain among the three SBR nanocomposites, indicating that the introduction of nano-dispersed rectorite layers can enhance the thermal aging resistance of the nanocomposites. For the SBR/CB/rectorite nanocomposite, the addition of CB helped to improve the interfacial compatibility between the filler and matrix, resulting in the best crack resistance as the aged SBR/CB/rectorite nanocomposite always demonstrated the least cracks on the surface during either stretching or bending experiments.     

包覆重钙粉为填充剂的橡胶加工及性能

重钙粉作为填充剂被广泛应用于橡胶加工过程,但由于其表面具有极性,分散性较差,导致与橡胶材料界面结合较差,影响了橡胶产品的抗拉强度、断裂伸长率等力学性能。 本文采用沉淀法,在CaCl₂-H₂O-NH₃-CO₂体系中生成碳酸钙直接结晶于重钙粉颗粒表面,实现对重钙粉的表面包覆,将n(CaCl₂)：n(重钙粉)=1：100、5：100、10：100的包覆重钙粉填充到天然橡胶和再生胶中,橡胶的力学性能与填充未包覆重钙粉的橡胶相比有了一定的提升。 通过比较,在填充量较大(8.5%、15%)时,包覆重钙粉橡胶产品在硬度、定伸应力等力学性能上要好于轻钙粉橡胶产品;在填充量(5%、8.5%)时,包覆重钙粉橡胶产品的抗拉强度、断裂伸长率接近于白炭黑,硬度高于白炭黑橡胶产品。     

丁苯橡胶的阳离子环化

应用一氯二乙基铝和苄基氯催化剂体系进行了丁苯橡胶的阳离子环化反应。研究了反应温度、苄基氯／一氯二乙基铝比例、溶剂、原胶浓度对环化的影响。发现通过控制苄基氯／一氯二乙基铝比,可在高温（１２０℃）、高原胶浓度（２～４％ｗ／ｖ）下进行丁苯橡胶的环化,制得特性粘度较原胶有大幅度降低,可溶性无凝胶的环化丁苯胶。通过对红外光谱、＾１Ｈ－ＮＭＲ谱初步解析,证实了环化反应的发生。     

Instantaneous strain recovery elasticity and endothermic heat change in nylon-6 monofilaments and silicone rubbers

The instantaneous elastic moduli for a nylon-6 monofilament were derived on strain recoveries right after creep, stress relaxation, and rapid elongation,E _c ,E _s andE _e , respectively. It was found that during strain recoveryE _s (>E _e ) andE _e increase monotonically with increasing load,m ₁, on the sample. The extrapolated value of E_s atm ₁=0 g is almost equal to Young's modulus, 4.06 GPa. The value ofE _c also increased with increasingm ₁, and atm ₁=600 g (1.93 t cm^–2) reached about 14 GPa. The endothermic heat change right after creep, stress relaxation or rapid elongation,Q, was negligibly small. For comparison,E _s ,E _c andQ were also investigated for silicone rubber. It was found thatE _s (53.8 M Pa at the draw ratioD=1.2) decreased abruptly atD=1.3. In the range ofD=1.4–1.9,E _s was only 22.6 MPa. In the case of stress relaxation,Q increased with increasingD from 4 J mol^–1 (atD=1.2) to 56 J mol^–1 (atD=1.9). FurthermoreE _c (5.58 MPa atm ₁=133.8 g (429.4 kg cm^–2)) increased gradually with increasing m₁ and attained 16.6 MPa atm ₁=548.4 g (1.76 t cm^–2). In the case of creep,Q was in the range of 0–11.5 J mol^–1 and larger when larger loads,m ₂ were removed during the later stages of creep.Dedicated to Professor Bernhard Wunderlich on the occasion of his 65th birthdayThe author wishes to thank Mr. Keizi Igarashi and Mr. Tetsuya Yasui for helping in the experiments.     

Preparation and characterization of a homobifunctional silicone rubber membrane grafted with acrylic acid via plasma-induced graft copolymerization

Polyacrylic acid (PAA) was grafted onto the surface of silicone rubber membrane (SR) by plasma-induced graft copolymerization (PIP). Ar-plasma was used to activate the surface of SR. Also, a determination was made of the influences of plasma treatment power, pressure, time, grafted copolymerization reaction time, and monomer concentration on polymerization yield. The surface properties of SR were measured by ATR-FTIR, ESCA, and SIMS. In those analyses, the elemental composition and different carbon bindings on the surface of SR were examined by ESCA with the amount of O1s/C1s being approximately 0.7 at 60 s by Ar-plasma treatment (60 W, 200 mtorr). The peroxide group introduced on SR was measured via 1,1-diphenyl-2-picryhydrazyl (DPPH). The optimum amount of peroxide groups was 6.85 × 10⁻⁸ mol/cm² at 60 s of Ar-plasma treatment. The peroxide group (33D peak) was introduced onto the surface of SR by negative spectra of SIMS analysis after SR treatment by Ar-plasma. An increase was obtained in grafted polymerization yield with a region of 5 to 50% (v/v) of acrylic acid aqueous solution. Both sites of polyacrylic acid were detected after staining by toluidine blue O. That is, a homobifunctional membrane was developed via this surface modification method. © 1996 John Wiley & Sons, Inc.