亲水性聚硅氧烷改性天然乳胶的性能

以亲水性聚硅氧烷KGF-903共混改性天然乳胶,通过拉力试验、老化试验、接触角测量和扫描电子显微镜等研究了聚硅氧烷的添加量对天然乳胶力学性能、抗老化性能、亲水性能和表面形貌的影响。结果表明,KGF-903含量在1.5%时拉伸强度有最佳的改性效果;KGF-903添加量约为3%时断裂伸长率达到最大,老化前后的断裂伸长率比改性前分别提高57%和50%。随着KGF-903含量的增加,改性天然乳胶片的水接触角逐渐减小;扫描电子显微镜观察的结果表明,添加聚硅氧烷能改变乳胶的分散状态。利用小试的最佳配方(即KGF-903的添加量为1.5%)生产了2批次医用导尿管,其表面光洁度、导尿管球囊的成品率、管身硬度、连接器与导尿管排泄锥形接口所承受的拉力和充气漏斗与引流漏斗连接处所承受的拉力等均有显著的提高,有效改善了产品的质量。     

硅橡胶对封装模块的可靠性影响分析

硅橡胶尤其是单组分室温硫化硅橡胶(简称RTV-1胶)使用极为方便,且具有优良的电气绝缘性能和化学稳定性,能耐水、耐气候老化,对多种金属和非金属材料有良好的粘接性,被广泛应用于模块电路中。RTV-1胶硫化过程中会产生酸性副产物,遗留在封装模块中,会腐蚀模块内部的材料。因此,模块封装前必须预留足够长的硫化时间,使硫化副产物充分溢出,保持模块内部气氛的稳定,保证模块的长期可靠性。     

提高聚氨酯表面硅橡胶涂层粘接性研究

利用表面处理并借助硅烷偶联剂大幅提高了聚氨酯/硅橡胶(PU/SR)的界面粘接性.利用红外光谱、水接触角以及表面元素分析对PU表面处理效果及偶联剂的反应效果进行检测,利用扫描电镜对材料的表面形貌及界面情况进行观察.并对不同方法得到的PU/SR界面进行剪切和振动疲劳测试以考察其粘接效果并进行比较.结果表明,经过硫酸短时处理过的PU表面生成大量羟基,使得亲水性提高,并大大增强了端异氰酸酯基硅烷偶联剂与PU的接枝反应效果.当室温缩合固化的硅橡胶预聚体涂覆到其表面后,以化学键联接在PU表面的硅烷偶联剂又可以与硅橡胶一起缩合,从而有效的提高了PU/SR的界面粘接性.     

A novel approach to the determination of the crosslink density in rubber materials with the dipolar correlation effect in low magnetic fields

We present a novel NMR approach to the determination of crosslink densities in rubber materials. The method is based on the dipolar correlation effect (DCE) on the stimulated echo examined in a series of rubber samples and linear polyisoprene. The parameter evaluated from the echo attenuation curves is the mean‐squared dipolar fluctuation associated with anisotropic reorientations of macromolecular backbones. The contributions to the DCE of the constraints due to excluded volume effects and chemical crosslinks are estimated. A strong dependence of the mean‐squared dipolar fluctuation on the crosslink density of rubber combined with the simplicity of performing the measurements with inexpensive low‐field instruments suggests that the DCE is a useful tool for routine applications. The potential and problems of performing DCE measurements in low‐magnetic‐field conditions are discussed in detail. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2207–2216, 2001     

A rheological method exploiting Cole-Cole plot allows gel quantification in Natural Rubber

Raw Natural Rubber (NR) quality, rather variable, is controlled according to international standards (ISO2000, etc.). Despite these standards, better characterization of this complex material is still needed to reduce feedstock waste and energy losses in the manufacturing processes. Twenty-four NR samples were studied. Their gel contents were quantified after dissolution in tetrahydrofuran. The rheological properties of the raw NR samples were measured in double-shear geometry. The Cole-Cole plot of the shear moduli (G″ = f(G′)) was used to graphically calculate an h parameter, described as an indicator of the crosslink density of a polymer. The total gel of NR was found to clearly influence the rheological properties of the material at low frequency. This study also showed that the microgel of NR accounted for 46–92% of the total gel, and cannot be neglected when investigating the influence of gel on NR properties.     

可瓷化硅橡胶材料的研究

研究了一种可瓷化硅橡胶,其特点是在火灾发生时可在金属线外形成瓷化绝缘保护层,600℃的成瓷温度大幅度低于目前文献报道的成瓷温度。实验得到的优化瓷化填料配方为:相对于100份混炼胶,氧化铝10份、硅灰石15份、结构控制剂9份、碳酸锂3份。在此配方条件下,未瓷化硅橡胶的断裂伸长率316%、拉伸强度10.79MPa、体积电阻率134×10~(12)Ω·cm,其在600℃、800℃瓷化后的抗压强度分别为3.47MPa、10.13MPa、体积电阻率≥28×10~(12)Ω·cm,满足电缆用硅橡胶的力学和绝缘要求。经热重分析及SEM分析可知加入瓷化填料后,试样烧蚀重量减少了39.4%,烧蚀残留率大大提高,且成瓷试样结构致密。     

Synthesis of linear and hyperbranched sugar‐grafted polysiloxanes using N‐hydroxysuccinimide‐activated esters

A straightforward method for the preparation of polysiloxanes grafted with carbohydrate side groups is described. Two kinds of backbones have been functionalized, namely one‐dimensional, linear polysiloxanes, and hyperbranched poly(siloxysilane)s based on cyclotetrasiloxanes. The method enables us to keep a good integrity of the polysiloxane backbone. The introduction of intermediate activated esters as side groups on the polysiloxane backbone ensures a complete homogeneity of the reaction medium during sugar grafting in dimethyl sulfoxide, and consequently an easy grafting with the unprotected amino sugar. Solubility of the resulting polysiloxanes has been tested in various solvents. The sugar‐grafted polysiloxanes are good candidates for applications such as silicone formulations, hydrophilic silicone elastomers, interactions with metallic nanoparticles, and suspension stabilization, or as starting point for the design of more complex polysiloxanes for molecular recognition. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3607–3618     

Interplay between bulk viscoelasticity and surface energy in autohesive tack of rubber‐tackifier blends

The effects of change in surface energy and bulk viscoelastic properties on the autohesive tack strength of brominated isobutylene‐co‐p‐methylstyrene (BIMS) rubber have been investigated by the addition of hydrocarbon resin (HCR) tackifier and maleated hydrocarbon resin (MA‐g‐HCR) tackifier. The addition of compatible HCR tackifier results in a reasonable increment in the tack strength of BIMS rubber by modifying only the bulk viscoelastic properties (compliance, entanglement molecular weight, relaxation time, self‐diffusion, and monomer friction coefficient values) of BIMS rubber to perform better during the course of bonding and debonding steps of the peel test. Incorporation of MA‐g‐HCR tackifier (containing 5–20 wt % of grafted maleic anhydride) steadily increases the tack strength of BIMS rubber further by precisely modifying both the surface energy and bulk viscoelastic properties to perform much better in the bonding and debonding steps. However, beyond 20 wt % of grafted maleic anhydride in the HCR tackifier, the tack strength starts decreasing due to the incompatibility between the blend components, and hence, the bulk viscoelastic properties required for bond formation are severely retarded by the interrelated reinforcing effect and the phase separation effect of the brittle MA‐g‐HCR tackifier in the BIMS rubber. Hence, the polar groups in a tackifier will contribute to significant enhancement of autohesive tack strength only if the bulk viscoelastic property of the rubber‐tackifier blend is favorable for bond formation and bond separation. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 972–982, 2010     

Effect of silane coupling agent on the polymer‐filler interaction and mechanical properties of silica‐filled NR

The effects of filler loading and a new silane coupling agent 3‐octanoylthio‐1‐ propyltriethoxysilane (NXT silane) on the polymer‐filler interaction and mechanical properties of silica‐filled and carbon black‐filled natural rubber (NR) compounds were studied. Silica (high dispersion silica7000GR, VN2, and VN3) and carbon black (N330) were used as the fillers, and the loading range was from 0 to 50 phr. The loading of NXT silane was from 0 to 6 phr. Experimental results show that the maximum and minimum torques of silica and carbon black‐filled NR increase with increasing filler loading. With increasing filler loading, the scorch time and optimum cure time decrease for carbon black‐filled NR, but increase for silica‐filled NR. The minimum torque, scorch time, and optimum cure time decrease because of the presence of NXT silane. For the carbon black and silica‐filled NR, the tensile strength and elongation at break have maximum values, but the hardness, M300, M100, and tear strength keep increasing with filler loading. The mechanical properties of silica‐filled NR were improved in the presence of NXT silane. With increasing filler loading, the storage modulus of filled NR increases, but the loss factor decreases. Carbon black shows the strongest polymer‐filler interaction, followed by VN3, 7000GR, and VN2. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 573–584, 2005