Rebuilding of metal components with laser cladding forming

Laser cladding forming (LCF) is a novel powerful tool for the repairing of metal components. Rebuilding of V-grooves on medium carbon steel substrates has been carried out with laser cladding forming technique using stainless steel powder as the cladding material. Microstructure of the deposited layers has been characterized using optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray microanalysis (EDAX), electron probe microanalysis (EPMA) and X-ray diffraction (XRD). Mechanical properties of the rebuilt V-groove samples have been evaluated by tensile and impacting tests and microhardness measurement. Experimental results show that good fusion bonding between the rebuilt layers and the substrate has been formed, and the microstructure of the cladding layers is mainly composed of fine, dense and defect-free epitaxial columnar dendrites. Due to the effect of grain size refinement, the tensile strength, impacting toughness, elongation and microhardness of the rebuilt samples have been greatly enhanced compared to those of the substrate. Microhardness is also very uniform throughout the rebuilt regions. With the growth of the deposited layers, the microhardness increases gradually. The good ductility of the deposited regions is verified by the SEM fracture analysis.     

Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 0.5 M sulfuric acid

The corrosion inhibition of 1-(2-pyridylazo)-2-naphthol (PAR) on the corrosion of cold rolled steel in 0.5 M sulfuric acid (H₂SO₄) was studied using weight loss method and potentiodynamic polarization method. Results obtained revealed that together with chloride ion, PAR is an effective corrosion inhibitor for steel corrosion in sulfuric acid. It was found that for steel corrosion inhibition in the presence of single PAR in sulfuric acid the Temkin adsorption isotherm may be used to explain the adsorption phenomenon. For the mixture of PAR and NaCl used as corrosion inhibitor, however, the Langmuir adsorption isotherm can be used to satisfactorily elucidate the adsorption of mixture of PAR and NaCl. Potentiodynamic polarization studies showed that single PAR mainly acts as a cathodic inhibitor for the corrosion of steel in 0.5 M sulfuric acid. The mixture of PAR and chloride ion, however, acts as a mixed type inhibitor that mainly inhibits cathodic reaction of the steel corrosion in sulfuric acid. By means of electrochemical polarization tests, a desorption potential at ca. −370 mV was observed for the adsorption of mixture of PAR and chloride ion, when potential reaches this value, adsorbed inhibitor molecule heavily departs from the steel surface. For the mixture of PAR and chloride ion, thermodynamic parameters such as adsorption heat, adsorption entropy and adsorption free energy were obtained from experimental data of the temperature studies of the inhibition process at four temperatures ranging from 30 to 45 °C, the kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The most suitable range of inhibitor concentration was discussed. The inhibitive action was satisfactorily explained by using both thermodynamic and kinetic models. Synergism between chloride ion and PAR was proposed. The results obtained from weight loss and potentiodynamic polarization were in good agreement.     

钢卷尺刻度在线测量系

本文介绍了一种钢卷尺刻度在线测量系统 ,它采用了高速摄像及计算机数据处理技术 ,文章阐述了系统的非接触动态测量原理 ,描述了光电信号的处理方法 .     

载波钝化和钼酸盐后处理对不锈钢钝化膜性能的影响

一般认为交流电对金属的腐蚀过程具有加速作用,但我们发现,在直流电位基础上叠加适当波形、幅值和频率的交流电对不锈钢进行载波钝化,尔后再进行适当后处理可使钝化膜的稳定性提高,我们曾就不经后处理的载波钝化过程进行过探讨,本文着重探讨钼酸盐后处理对载波钝化膜表面状态和化学稳定性改善的作用机理。     

稀土复合变质对新型铸造热锻模具钢组织与性能的影响

研究了稀土复合变质对新型铸造热锻模具钢（CHD钢）组织与性能的组织。结果表明，稀土复合变质能细化晶粒，并且随着稀土量的增加。细化效果明显；加入适量的稀土复合变质后，夹杂物数量明显减少，夹杂物趋于球化并均匀地分布在钢中，形态和分布得以了改善，向钢中加入稀土进行复合变质，能促进贝氏体、奥氏体和位错亚结构的形成，细化马氏体板条。当残留稀土含量为0.02%时，CHD钢的硬度、强度变化不大，断裂韧性（KIC）和疲劳裂纹扩展门槛值（△Kth）有所提高，冲击韧性、延伸率、断面收缩率提高了近一倍，抗热疲劳性能也最好。     

磷钨钼钒杂多蓝光度法测定钼的探索

本文研究了磷钨钼钒四元杂多酸及其还原产物杂多蓝的形成条件、光度性质、组成和在测定高速钢中高钼的应用。试验表明,磷钨钼钒杂多蓝光度法测定钼具有新颖性、高选择性、较高准确性和简便性,适于高速钢中>1％Mo的测定。     

微合金钢中稀土对沉淀相和性能的影响

在Nb(Ti,V）微合金钢中，主要沉淀相分别为Nb(C,N),(Nb,Ti)(C,N)和V（C，N）。稀土降低沉淀相完全溶解的温度，增大奥氏体中沉淀相析出的孕育期，降低析出速率，抑制奥氏体中沉淀相的析出，在铁素体相区，稀土提高沉淀相的析出速率和数量，促进沉淀相的析出，其中稀土对铌沉淀相析出的作用影响最强。锻态钢中，稀土有促进细化球化析出相的作用，随稀土含量增加，沉淀相析出数量增加，但过量稀土，促进作用又减弱，稀土在保持微合金钢强度的情况下，显著改善其冲击韧性，尤其是低温韧性，微合金钢中添加适量稀土可获得更佳的综合性能。     

火花激发原子发射光谱分析不锈钢线材

火花激发原子发射光谱法应用于直径小于8mm的不锈钢线材的分析，对此类试样应用了一种特制的夹具，用块状标准样品制作工作曲线。由于线状试样和块状标准样品之间的形状差异所产生的系统不确定度借采用同类型标样作校正，对共存元素的相互干扰也采用了相应的校正方法。其它分析条件，包括严格的制样工序，氩气的纯度要求及其流量控制，以及光源的最佳条件等，作了深入的试验。按所提出的方法测定了不锈钢线材试样中碳、硅、锰、磷、硫、铬、镍及钛等8个元素。经校正后的结果与化学法测得结果相符。     

32Cr2MoVA合金结构钢标准物质的研制

本标准物质系合金钢。主要成份有碳、硅、锰、磷、硫、铬、镍、钼、钒,同时还含有锡、铅、砷、锑、铋等微量元素,每种元素成份都具有良好的线性关系。它可作为量值传递和仲裁分析的依据,同时也可用于校验分析仪器与分析方法的正确性和可靠性。     

原子吸收分光光度法测定钢铁中的铬

在稀硝酸介质中,不需分离其它干扰杂质,用原子吸收分光光度法直接测定中、低合金钢中的铬。该法测定铬的特征浓度(灵敏度)为0.08μg/mL,铬含量在0~6μg/mL内与吸光度线性相关,检出限为0.003μg/mL。该法测定速度快,与标准法测定结果的相对误差在±4.6%以内,回收率为97%~115%。