Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Preparation of polypropylene/ethylene‐propylene‐diene terpolymer/nitrile rubber ternary thermoplastics vulcanizates with good mechanical properties and oil resistance by core‐shell dynamic vulcanization

As the most successful commercialized thermoplastic vulcanizates (TPVs), polypropylene (PP)/ethylene propylene rubber (EPDM) TPVs exhibit poor oil resistance. In this work, we prepared PP/EPDM/butadiene acrylonitrile rubber (NBR) ternary TPVs with good oil resistance using core‐shell dynamic vulcanization. According to the theoretical analysis of the spreading coefficient and the transmission electron microscopy results, the rubber phases exhibited a special core‐shell structure, in which the cross‐linkedNBR‐core was encapsulated by the EPDM‐shell. The core‐shell structure effectively improved the interfacial compatibility between PP and NBR phase as the EPDM‐shell could avoid the direct contact of them, thus improving the mechanical properties of the TPVs. For example, the PP/EPDM/NBR (40/30/30) ternary TPV showed enhanced tensile strength of 12.57 MPa, compared with 10.71 MPa of PP/EPDM (40/60) TPV and 11.11 MPa of PP/NBR (40/60) TPV, respectively. Moreover, the oil resistance of the TPVs was also improved. Compared with PP/EPDM TPV, the change rates in mass, volume, tensile strength and elongation at break of PP/EPDM/NBR TPV after oil immersion decreased by 42.18%, 48.69%, 52.68% and 28.77%, respectively.     

XNBR/LDH nanocomposites: Effect of vulcanization and organic modifier on nanofiller dispersion and strain‐induced crystallization

In elastomer/organo clay nanocomposites, the morphological characteristics, and hence the mechanical properties, of the vulcanizates are strongly influenced by the organic modifier and the vulcanization process. When the elastomer itself undergoes strain‐induced crystallization, both the organic modifier and the dispersed filler particles could significantly influence the crystallization process. These phenomena are very common in case of natural rubber‐based vulcanizates. In this study, the similar effects have been demonstrated with carboxylated nitrile rubber (XNBR) and organically modified layered double hydroxide (O‐LDH)‐based nanocomposites. The effect of size of the organic modifier was obviously visible on the interlayer distance of O‐LDH and also on the morphological reorganization of the dispersed O‐LDH particles during vulcanization process. The strain‐induced crystallization of the XNBR was found to be strongly dependent on the morphological change that occurs during vulcanization process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

热塑性弹性体/蒙脱土纳米复合材料的制备及性能

热塑性弹性体;蒙脱土;纳米复合材料;动态硫化     

Novel fluorosilicone thermoplastic vulcanizates prepared via core‐shell dynamic vulcanization: Effect of fluororubber/silicone rubber ratio on morphology,crystallization behavior,and mechanical properties

Recently, we have reported a novel core‐shell dynamic vulcanization method to prepare poly(vinylidene fluoride) (PVDF)/fluororubber (FKM)/silicone rubber (SR) thermoplastic vulcanizates (TPVs) with cross‐linked rubber core‐shell particles. However, the shell thickness on the properties has not been studied in detail. Herein, these PVDF‐based TPVs different FKM‐shell thickness were prepared by changing FKM/SR ratios. The effect of FKM‐shell/SR‐core ratio on morphology, crystallization, and mechanical properties of the ternary TPVs was studied. The results showed that the FKM shell had more positive effect on interfacial‐induced crystallization behavior than the SR core due to its better compatibility with PVDF. When the FKM/SR ratio was <1, FKM was not enough to encapsulate SR completely, which resulted in the formation of imperfect core‐shell structure. However, when the FKM/SR ratio was >1, perfect core‐shell structure was formed. Therefore, the mechanical properties improved with increasing FKM content; especially, a remarkable improvement was observed when FKM/SR ratio was >1. This study could provide more information for the design of TPVs with core‐shell structure.     

Micromechanical models of young's modulus of NR/organoclay nanocomposites

Small strain Young's moduli of natural rubber (NR)/organoclay nanocomposites were estimated using the Guth–Gold, Halpin–Tsai (HT), and Krieger–Dougherty (KD) models, and compared with experimental measurements of NR vulcanizates containing organo‐montmorillonite (OM) or organo‐sepiolite (OS). To account for the effect on modulus of the NR matrix of the vulcanization‐active modifier in the organoclay, a matrix modulus correction (MMC) term was derived from the vulcanization parameters of the nanocomposites. The KD model gave a better empirical fit with the experimental data than the Guth–Gold model, with both giving good agreement with particle shape factors estimated from transmission electron microscope (TEM) images. The HT model gave the best fit with experiment for both types of nanocomposite, and use of the MMC term meant that the empirical shape factor was sufficiently close to that estimated from TEM images that the model could potentially be used to accurately predict the Young's moduli of NR/OM and NR/OS nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1621–1627, 2011     

Radiation Vulcanization of Magnetorheological Elastomers Based on Silicone Rubber

The fabrication of magnetorheological （MR） elastomers was studied by two vulcanization methods, including heat vulcanization （HV） and radiation vulcanization （RV）, were employed to fabricate MRE samples. The dynamical mechanical properties were characterized by using a dynamic mechanic analyzer. In particular, both the MR effect and its durability were investigated. The experimental results showed that RV samples have large magnetoinduced modulus, large zero-field modulus, and good durability property of MR effect. To explain these results, cubic deformation and plasticizer migration were analyzed. Large magneto-induced modulus of RV sample results from cubic deformation during vulcanization process. And the plasticizer migration results in better durability of MR effect.     

Parabola-Hyperbola P-H kinetic model for NR sulphur vulcanization

A Parabola-Hyperbola (P-H) kinetic model for NR sulphur vulcanization is presented. The idea originates from the fitting composite Parabola-Parabola-Hyperbola (P-P-H) function used by the authors in [1,2] to approximate experimental rheometer curves with the knowledge of a few key parameters of vulcanization, such as the scorch point, initial vulcanization rate, 90% of vulcanization, maximum point and reversion percentage. After proper normalization of experimental data (i.e. excluding induction and normalizing against maximum torque), the P-P-H model reduces to the discussed P-H composite function, which is linked to the kinetic scheme originally proposed by Han and co-workers [3]. Typically, it is characterized by three kinetic constants, where classically the first two describe incipient curing and stable/instable crosslinks and the last reproduces reversion.The powerfulness of the proposed approach stands into the very reduced number of input parameters required to accurately fit normalized experimental data (i.e. rate of vulcanization at scorch, vulcanization at 90%, maximum point and reversion percentage), and the translation of a mere geometric data-fitting into a kinetic model. Kinetic constants knowledge from simple geometric fitting allows characterizing rubber curing also at temperature different from those experimentally tested.The P-H model can be applied also in the so-called backward direction, i.e. assuming Han's kinetic constants known from other models and deriving the geometric fitting parameters as result.Some existing experimental data available, relying into rheometer curves conducted at 5 different temperatures on the same rubber blend are used to benchmark the P-H kinetic approach proposed, in both backward and forward direction. Very good agreement with previously presented kinetic approaches and experimental data is observed.     

Measurements of freezing‐point depression to evaluate rubber network structure. Crosslinking of natural rubber with dicumyl peroxide

An experimental approach based on the freezing‐point depression of a solvent in a swollen gel has been developed to characterize the structure of rubber networks. This property depends on the conditions required for the formation of crystalline nuclei, which are limited by the elastomer network restrictions. Information about the functionality, spatial distribution, and number of crosslinks can be obtained by the use of this easy and ready experimental method. Application of the tube model of rubber elasticity in the uniaxial stress–strain experiments of natural rubber samples vulcanized with dicumyl peroxide yields the characteristic parameters of the rubber networks, which are in concordance with the network structures predicted by the freezing point method. Finally influence of vulcanization conditions in network structure and its relationship with the mechanical properties was evaluated. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 544–556, 2007     

双组份室温加成型硅橡胶口腔印模材料的制备

以自制乙烯基硅油为基胶、自制含氢硅油为交联剂、铂配合物为催化剂、高纯度硅微粉为填料、多乙烯基化合物为抑制剂等,通过实验制得双组份室温加成型硅橡胶口腔印模材料.研究了各组分对硅橡胶印模材料硫化化时间、细微复制、力学性能的影响.并制备了与国外产品性能相当的产品.