Qualitative assessment of nanofiller dispersion in poly(ε-caprolactone) nanocomposites by mechanical testing, dynamic rheometry and advanced thermal analysis

A comprehensive overview of available methods for assessing nanofiller dispersion is presented for a wide range of layered silicate-based poly(ε-caprolactone) (PCL) nanocomposites. Focusing on their respective strengths and weaknesses, rheological, mechanical and thermal characterization approaches are evaluated in direct relation to morphological information. Pronounced changes in the rheological and mechanical properties of the materials are only observed for nanocomposites displaying the highest nanofiller dispersion levels, as confirmed by an innovative and highly reliable thermal analysis approach based on quasi-isothermal crystallization. As such, the data obtained from the different methods also allow a detailed investigation of the crucial factors affecting nanofiller dispersion, evidencing the importance of specific matrix/filler interactions and the need for proper melt processing conditions when targeting significant property enhancements. Finally, the wide potential of the developed methodologies for the characterization of polymeric nanocomposites in general is illustrated by an extension to carbon nanotube-based PCL composites, unambiguously demonstrating their complementarity and broad applicability.     

Investigation of clay modifier effects on the structure and rheology of supercritical carbon dioxide‐processed polymer nanocomposites

Superior property enhancements in polymer–clay nanocomposites can be achieved if one can significantly enhance the nanoclay dispersion and polymer–clay interactions. Recent studies have shown that nanoclays can be dispersed in polymers using supercritical carbon dioxide (scCO₂). However, there is need for a better understanding of how changing the clay modifier affects the clay dispersability by scCO₂ and the resultant nanocomposite rheology. To address this, the polystyrene (PS)/clay nanocomposites with “weak” interaction (Cloisite 93A clay) and “strong” interaction (Cloisite 15A clay) have been prepared using the supercritical CO₂ method in the presence of a co‐solvent. Transmission electron microscopy images and small‐angle X‐ray diffraction illustrate that composites using 15A and 93A clays show similar magnitude of reduction in the average tactoid size, and dispersion upon processing with scCO₂. When PS and the clays are coprocessed in scCO₂, the “dispersion” of clays appears to be independent of modifier or polymer–clay interaction. However, the low‐frequency storage modulus in the scCO₂‐processed 15A nanocomposites is two orders of magnitude higher than that of 93A nanocomposites. It is postulated that below percolation (solution blended composites), the strength of polymer–clay interaction is not a significant contributor to rheological enhancement. In the scCO₂‐processed nanocomposites the enhanced dispersion passes the percolation threshold and the interactions dictate the reinforcement potential of the clay–polymer–clay network. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 823–831, 2010     

Effects of TEMED and EDTA on the structural and mechanical properties of NIPAAm/Na+MMT composite hydrogels

N‐isopropyl acrylamide (NIPAAm) hydrogels are known as thermosensitive crosslinked polymer networks. In this work, the network parameters of their composites, i.e., NIPAAm/sodium montmorillonite (NIPAAm/Na⁺MMT) hydrogels synthesized by free radical solution polymerization in the presence of two different types of accelerator (tetramethyl ethylenediamine (TEMED) and ethylenediamine tetraacetic acid (EDTA)) and initiator (potassium persulphate (K₂S₂O₈) and cerium ammonium nitrate ((NH₄)₂Ce(NO₃)₆), Ce(IV)) using five different clay content (in the range of 1.0–5.0 wt % of total monomer concentration) at 25 °C were presented and discussed. FTIR spectra, XRD patterns, SEM photographs, and network parameters of the samples indicated that the presence of COOH groups on EDTA molecules was resulted in the formation of exfoliated structures and the activity of EDTA/KPS redox pair was higher than those of TEMED/KPS and EDTA/Ce (IV) pairs. The compression moduli (G) of the hydrogels initiated with EDTA/Ce(IV) redox pair showed smooth and continual changings with increase in Na⁺MMT content (for swelling equilibrium at 25 °C) on the contrary of EDTA/KPS and TEMED/KPS pairs. It might be related to low initiator efficiency of cerium ammonium nitrate than KPS molecules, having higher effective crosslinking density with increasing clay content. On the other hand, the G moduli of NIPAAm/Na⁺MMT hydrogels (above their phase transition temperature) initiated with TEMED/KPS redox pair were higher than the others because of the more hydrophobic nature of TEMED molecules. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1256–1264, 2010     

Characterization of poly(vinylidene fluoride)/Na+‐MMT composites: An investigation into the β‐crystalline nucleation effect of Na+‐MMT

Poly(vinylidene fluoride)(PVDF)/Na⁺‐MMT composites have been successfully prepared utilizing sodium montmorillonite (Na⁺‐MMT) via N,N‐dimethylformamide (DMF) solution mixing. The dispersion of Na⁺‐MMT layers in composites were investigated by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). The effect of adding Na⁺‐MMT on crystallization behavior of PVDF was specifically studied. The β‐crystalline nucleation effect of Na⁺‐MMT was investigated and confirmed by differential scanning calorimetry (DSC), XRD, and Fourier transform infrared (FTIR) results. The interaction between PVDF and the surface of Na⁺‐MMT layers in DMF solution was confirmed by UV‐Vis absorbency. The effect of adding Na⁺‐MMT on rheological and electrical properties of PVDF/Na⁺‐MMT composites were also determined. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 903–911, 2009     

Poly(cyclohexene oxide)/clay nanocomposites by photoinitiated cationic polymerization via activated monomer mechanism

Poly(cyclohexene oxide) (PCHO)/clay nanocomposites were prepared by in situ photoinitiated activated monomer cationic polymerization. The polymerization of cyclohexene oxide through the interlayer galleries of the clay can provide distribution of the clay layers in the polymer matrix homogenously and results in the formation of PCHO/clay nanocomposites. The exfoliated structures were characterized by X‐ray diffraction spectroscopy, thermogravimetric analysis, transmission electron microscopy, and atomic force microscopy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5328–5335, 2009     

Structure build‐up at rest in polymer nanocomposites: Flow reversal experiments

Evolution of the microstructure as well as the shear stress and the normal stress difference of polymer/layered silicate nanocomposites prepared by melt mixing of poly[butylene succinate‐co‐adipate] and organically modified montmorillonite are investigated in transient forward and reverse start‐up shear flows at different clay loading and different shear rates. Special attention is paid to the structure build‐up at rest and to the amplitude of the overshoots observed during the reverse start‐up test in the shear stress and the normal stress difference. The model that we have developed previously is used to suggest an explanation for the observed phenomena. The model is able to capture observed behavior of the shear stress in both forward and reverse start‐up flows. It fails, however, to predict experimentally observed overshoot in the normal stress difference. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1728–1741, 2009     

Layered silicate‐polyamide‐6 nanocomposites: Influence of silicate species on morphology and properties

The effect of two different species of layered silicates on the morphology, mechanical properties, and methanol vapor barrier properties of polyamide‐6 (PA6) nanocomposites was examined using identical experimental conditions for both species. The layered silicate species used were natural montmorillonite (MMT) and synthetic expandable fluoro‐mica (FM), the chemical compositions of which were Na_0.43(Al_1.56Mg_0.31Fe²⁺ _0.09)(Si_3.95Al_0.05)O₁₀(OH)₂ and Na_0.66Mg_2.68(Si_3.98Al_0.02)O₁₀F₂, respectively. The layered silicates were modified with a dodecylammonium salt (DDA) using an ion‐exchange method. The resulting organically modified layered silicates were melt‐kneaded with PA6 in a twin‐screw kneader at 260 °C. By quantitative analysis of the silicate layers dispersed in the PA6, the number‐average aspect ratio was estimated to be 76 for DDAMMT‐PA6 and 85 for DDAFM‐PA6. This confirmed that the primary particle size of the initial silicate did affect the aspect ratio. The rigidity and gas barrier properties of the nanocomposites appeared to depend upon the morphology of the nanocomposite. On the other hand, the elongation at break of the nanocomposites decreased as the amount of silicate increased. This reduction in ductility was ascribed to the difference in morphology of the nanocomposites, that is, distribution of silicate nanolayers in the polymer matrix. The homogeneity of the particle fraction of exfoliated nanolayers was clearly an important factor affecting the properties of the nanocomposites. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 583–595, 2009     

Transport properties of organic vapors in nanocomposites of isotactic polypropylene

Isotactic polypropylene nanocomposites were obtained by the melt blending of polypropylene‐graft‐maleic anhydride and organophilic layered silicate (OLS) consisting of synthetic fluorohectorite modified by cation exchange with protonated octadecylamine. The composition of the inorganic clay was varied between 2.5 and 10 wt %, and films of the composites were obtained via hot‐press molding. X‐ray analysis showed that nanocomposites in which silicate layers were either delaminated or ordered as in an intercalated structure were obtained. The elastic modulus of the samples was higher than that of the pure polymer over a wide temperature range and increased with increasing inorganic content. The transport properties, sorption and diffusion, were measured for two organic vapors, dichloromethane and n‐pentane. For both vapors, the sorption was not very different from that of the pure polymer, whereas the zero‐concentration diffusion parameter strongly decreased with increasing OLS content. Therefore, the permeability, that is, the product of sorption and diffusion, decreased for both vapors as a result of the decreased value of the diffusion parameter. The decrease was higher for the less interacting n‐pentane. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1798–1805, 2003     

PS/PMMA mixed polymer brushes on the surface of clay layers: Preparation and application in polymer blends

Polystyrene (PS) and poly(methyl methacrylate) (PMMA) mixed polymer brushes on the surface of clay layers were prepared by using in situ free radical polymerization. Free radical initiator molecules with two quaternary ammonium groups at both ends were intercalated into the interlayer spacing of clay layers. The amount of polymer brushes grafted on the surface of clay layers can be controlled by controlling the polymerization time. Thermogravimetric analysis, X‐ray diffraction, and high‐resolution transmission electron microscope results indicated successful preparation of the mixed polymer brushes on the surface of clay layers. The kinetics of the grafting of the monomers was also studied. The mixed polymer brushes on the surface of clay layers were used as compatibilizers in blends of PS and PMMA. In the blends, the intercalated clay particles tend to locate at the interface of two phases reducing the interfacial tension. In the meanwhile, PMMA homopolymer chains tend to intercalate into clay layers. The driving force for the intercalation is the compatibility between homo‐PMMA chains and PMMA brushes on the surface of clay layers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5329–5338, 2007