Studies on accelerated sulphur vulcanization of natural rubber using 1-phenyl-2, 4-dithiobiuret/tertiary butyl benzothiazole sulphenamide

The use of binary accelerators has gained tremendous importance since it increases the production rate of the article made of that elastomer. The authors have analyzed the performance of a novel binary accelerator system in the sulphur vulcanization of natural rubber (NR). The vulcanizates resulting from the binary accelerated process obtained good mechanical properties, ageing and swelling resistance. Network characterization of the mixes was done using swelling measurements, stress-strain analysis etc. The chain entanglement density was measured using dynamic mechanical analysis. However the performance is found to be dependent on the relative proportion of mono, di and polysulphidic linkages in the material. The result of the study points out that the proposed system can be active in NR regardless of the vulcanization recipe and temperature. The performance of the new binary system in filled vulcanizates is also studied. Based on the processing, mechanical and chemical characterization an optimum concentration is suggested for the new system.     

Rheological,mechanical and morphological properties of thermoplastic vulcanizates based on NR‐g‐PMMA/PMMA blends

Graft copolymer of natural rubber and poly(methyl methacrylate) (NR‐g‐PMMA) was prepared using semi‐batch emulsion polymerization technique via bipolar redox initiation system. It was found that the grafted PMMA increased with the increase of methyl methacrylate (MMA) concentration used in the graft copolymerization. The NR‐g‐PMMA was later used to prepare thermoplastic vulcanizates (TPVs) by blending with PMMA through dynamic vulcanization technique. Conventional vulcanization (CV) and efficient sulphur vulcanization (EV) systems were studied. It was found that the CV system provided polymer melt with lower shear stress and viscosity at a given shear rate. This causes ease of processability of the TPVs via extrusion and injection molding processes. Furthermore, the TPVs with the CV system showed higher ultimate tensile strength and elongation. The results correspond to the morphological properties of the TPVs. That is, finer dispersion of the small vulcanized rubber particles were observed in the PMMA matrix. Various blend ratios of the NR‐g‐PMMA/PMMA blends using various types of NR‐g‐PMMA (i.e. prepared using various percentage molar ratios of NR and MMA) were later studied via dynamic vulcanization by a conventional sulphur vulcanization system. It was found that increasing the level of PMMA caused increasing trend of the tensile strength and hardness properties but decreasing level of elongation properties. Increasing level of the grafted PMMA in NR molecules showed the same trend of mechanical properties as in the case of increasing concentration of PMMA used as a blend component. From morphological studies, two phase morphologies were observed with a continuous PMMA phase and dispersed elastomeric phase. It was also found that more finely dispersed elastomeric phase was obtained with increasing the grafted PMMA in the NR molecules. Copyright © 2005 John Wiley & Sons, Ltd.     

磺化丁基橡胶离聚体在混合溶剂中的聚集行为

用顺磁共振（ESR）谱和粘度法考察了磺化丁基橡胶离聚体在二甲苯／正己醇混合溶剂中的聚集行为．ESR谱表明离聚体的离子基团发生聚集，其聚集程度受极性共溶剂（正己醇）的影响．粘度考察表明，在不同的浓度时离子基团有不同的聚集形式，低浓度时以分子内聚集为主，高浓度时以分子间聚集为主．离聚体的聚集度（DA）与浓度（c）的关系可用经验式DA＝Aexp（kc2）表示，其中A、k为常数．k值反映聚集度受浓度影响的程度，醇含量增大时k值减小，这是因为醇对离子的溶剂化作用导致离子聚集的倾向减小．     

Mechanical properties of fiber reinforced styrene-butadiene rubbers using surface-modified UHMWPE fibers under EB irradiation

Aiming to develop a high performance fiber reinforced rubber of SBR, a special technique using electron beam (EB) irradiation-induced graft-polymerization was applied to ultra-high molecular-weight polyethylene (UHMWPE) fibers. Although UHMWPE is chemically inert, N-vinyl formamide (NVF) could be graft-polymerized onto the UHMWPE fiber surface with this special technique. A maximum grafting percentage of 23.6% was achieved. The composite of SBR and grafted UHMWPE fibers with maximum grafting indicated a linear increase in the initial modulus and strength with the fiber content. At the fiber content of 10%, the initial modulus was improved about five times with respect to that of the pure SBR, while the strength was done about twice. At this moment, only a small reduction could be observed in the strain compared with that of pure SBR. The fiber reinforced rubber with a good performance was obtained in the system of SBR and grafted UHMWPE fibers.     

Surface Modification of Nitrile Rubber by Plasma Polymerization

Radio frequency plasma polymerization of vinylidene fluoride was used to modify the surface properties of nitrile rubber. The chemistry and frictional properties of the plasma films were characterized. FTIR transmission spectra and EDX analysis of plasma polymer films deposited on NaCl windows showed that the degree of fluorination of the plasma polymers increased as plasma power was increased from 25 to 50 W, and then decreased monotonically at higher powers. An estimation of the actual F/C ratio from EDX data indicated that the plasma polymer films contained approximately one fluorine atom for every 2–5 carbon atoms. Sliding friction tests on a Delrin countersurface showed that the coefficient of friction of the plasma treated rubbers was lower than untreated rubber, but slighly higher than rubber coated with silicone oil. Repetitive sliding friction testing showed that silicone oil treated samples had a longer lubricating lifetime than plasma treated samples. However, cyclic friction tests conducted with nitrile rubber o-rings yielded similar frictional behavior and lubricating lifetimes for silicone oil and plasma treatments. There was no correlation between chemical composition and the frictional and wear properties of the plasma films. Environmental scanning electron micrographs showed that the plasma films were brittle and tended to crack and flake off during wear testing.     

Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites

Research on short fibers/rubber foam composites is rarely found in the literature. In this paper, microcellular rubber foams unfilled (MF), strengthened by pretreated short fibers (MFPS) and untreated short fibers (MFUS) are prepared, respectively. The microstructure and mechanical properties of the three composites have been studied via scanning electron microscope (SEM) and mechanical testing, respectively. The SEM results show that both pretreated and untreated short fibers disperse uniformly in the composites and in bidimensional orientation. Moreover, the pretreated short fibers have much better adhesion with the rubber matrix than untreated ones. The experimental results also indicate that the introduction of short fibers is mainly responsible for the great enhancement of most mechanical properties of the microcellular rubber foams, and the good interfacial adhesion of the short fibers with the matrix contributes to the more extensive improvement in the mechanical properties. It is also found that the reinforcement effect of short fibers to compressive modulus strongly depends on the density of microcellular rubber foams, the orientation of short fiber and the deformation ratio. The compressive modulus of microcellular rubber foams at the normalized density less than 0.70 and beyond 0.70 is predicted by the modified Simple Blending Model and the Halpin-Kerner Model, respectively. The theoretically predicted values are in good accordance with the experimental results.     

环氧化橡胶及其合金的研究与应用

综述了国内外环氧化橡胶及其合金的研究现状和应用趋势,重点介绍了环氧化天然橡胶、环氧化聚丁二烯、环氧化苯乙烯-丁二烯-苯乙烯三嵌段共聚物及其合金的优点,以及影响其物理机械性能的因素和环氧化橡胶的发展方向。     

New double negative and positive temperature coefficients of conductive EPDM rubber TiC ceramic composites

In this paper, we have successfully prepared ethylene-propylene-diene monomer (EPDM)/TiC composites as thermistors, with new double negative and positive temperature coefficients of conductivity (NTCC/PTCC). EPDM composites loaded with 50 phr HAF carbon black and different concentrations of TiC were prepared. This study focuses on the effect of TiC content on the vulcanization process, the network structure and the electrical and thermal properties of EPDM/TiC composites. The effect of TiC on the network structure was evaluated e.g. the curing process, the characteristic time constant during vulcanization, the volume fraction of rubber, gel fraction, interparticle distance between conductive particles, the extent of TiC reinforcement in the rubber matrix and molecular weight between cross-linking through experimental and affine-phantom models. The effects of TiC content on the percolation theory, electrical conductivity, conducting mechanism of conductivity, conducting hysteresis and I-V characteristics were also studied, as well as its TiC on the (NTCC/PTCC), thermoelectric power, dielectric constant and thermal conductivity. Stability and reproducibility of the thermal cycles for heating element applications was tested. Specific heat and the amount of heat transfer by radiation and convection as a function of TiC content was calculated using both the calorimetric technique and a theoretical model. It was proved that TiC improves the network structure, electrical and thermal properties of EPDM composites for practical applications.     

多壁碳纳米管-炭复合泡沫材料的制备和吸附性能

通过在聚氨酯泡沫模板中沉积多壁碳纳米管，用炭的预制体酚醛树酯将碳纳米管粘接固定在一起，经过高温碳化过程制备了碳纳米管-炭复合泡沫材料。红外光谱结果表明利用浓硫酸和浓硝酸的混合溶液处理可以使复合泡沫表面活化形成羧基和羟基，从而使复合泡沫具备较强的分子吸附能力。扫描电镜和氮吸附实验表明这种复合泡沫同时具备大孔和介孔，大孔能够满足流体自由流动的通畅性，介孔可以满足中分子的吸附需要。对标定物维生素B12的吸附实验证明这种复合泡沫对中分子量的生化分子具有有效的吸附能力。这种宏观尺寸的泡沫材料与传统的颗粒状活性炭相比具有简化工艺，提高吸附效率的应用潜力。     

Time‐resolved in situ tomography for the analysis of evolving metal‐foam granulates

An experimental setup has been developed that allows for capturing up to 25 tomograms s^?1 using the white X‐ray beam at the experimental station EDDI of BESSY II, Berlin, Germany. The key points are the use of a newly developed, precise and fast rotation stage, a very efficient scintillator and a fast CMOS camera. As a first application, the foaming of aluminium alloy granules at 923 K was investigated in situ. Formation and growth of bubbles in the liquid material were observed and found to be influenced by the limited thermal conductivity in the bulk granules. Changes that took place between two tomographic frames separated in time by 39 ms could be detected and analysed quantitatively.