基于ABAQUS的微细电火花超声振动主轴仿真研究

微细电火花技术凭借自身的特点和优势,在航空航天、医疗器械等领域发挥着重要的作用.超声振动辅助电火花加工在传统电火花加工中引入超声振动,加工精度和加工效率明显提高.作为核心部件,超声振动主轴的设计尤为重要.但传统设计过程,大大延长了研发周期和增加了成本,因此,采用仿真方式进行研究具有重要的意义.该文对设计的微细电火花超声...     

斯特林用直线压缩机的研究

斯特林直线压缩机的性能决定了斯特林制冷机的性能和寿命,阐述了动圈式和动磁式斯特林用直线压缩机的发展及结构特点,并介绍了斯特林直线压缩机的设计计算模型,给出了电机效率与动子质量和角频率的关系,这是斯特林直线压缩机设计的重要控制指标。     

基于法布里-珀罗滤波片的宽光谱可调谐滤波器

分析了基于F-P滤波器原理的可调谐滤波器的原理,设计并实现了覆盖C L带的光谱连续可调的宽光谱可调谐滤波器,插入损耗小于2 dB,波长精度及温度稳定性均小于0.01 nm.     

基于工作电流分析的回转副摩擦状态识别实验研究

回转副摩擦状态的变化对机械设备的运行有着重要影响. 针对回转副摩擦状态的识别问题, 设计了以回转副工作电流为摩擦特征来源的实验方案. 通过采集摩擦过程的回转副驱动电机工作电流信号, 分析实验信号的频域和时频域特征, 建立工作电流的摩擦特征库, 用于训练多分类支持向量机分类器, 并在分类器上完成摩擦状态的识别. 实验结果表明, 经特征提取与降维处理后建立的多分类支持向量机分类器具有近90%的识别正确率, 所提出的实验方案有利于实现远距离信号的采集, 适用实际生产加工.     

One-step ultrasonic synthesis of Co/Ni-catecholates for improved performance in oxygen reduction reaction

The inherent periodically arranged M−N_X, M−S_X and M−O_X units (M are usually Fe, Co, Ni, etc.) in metal–organic frameworks (MOFs) can be promising active centers in electrocatalysis. In previous studies, MOFs were usually constructed by energy-consuming hydro- or solvo-thermal reactions. Ultrasonic synthesis is a rapid and environment-friendly technique when envisaging MOFs’ industrial applications. In addition, different synthetic pathways for MOFs may lead to difference in their microstructure, resulting in different electrocatalytic performance. Nevertheless, only a handful of MOFs were successfully prepared by ultrasonic synthesis and few were applied in electrochemical catalysis. Herein, we constructed Ni/Co-catecholates (Ni/Co-CATs) synthesized by one-step ultrasonic method (250 W, 40 KHz, 25 W/L, Ultrasonic clearing machine) and compared their performance in oxygen reduction reaction (ORR) with that of Ni/Co-CATs synthesized by hydrothermal method. Ni-CAT and Co-CAT prepared by ultrasonic showed the half-wave potential of −0.196 V and −0.116 V (vs. Ag/AgCl), respectively. The potentials were more positive than those prepared by hydro-thermal method. And they showed excellent electrochemical stability in neutral solution. The latter was only 32 mV lower than that of commercial Pt/C. The improved performance in ORR was attributed to higher specific surface area and mesopore volume as well as more structural defects generated in the ultrasonic synthesis process, which could facilitate their exposure of electrocatalytic active sites and their mass transport. This work gives some perspective into cost-effective synthetic strategies of efficient MOFs-based electrocatalysts.     

Experimental studies on the effect of ultrasonic treatment and hydrogen donors on residual oil characteristics

Residual oil, the residue after the distillation of crude oil, imposes deleterious effects on refinery due to its high viscosity and asphaltene content. In this context, ultrasonic technology has been widely applied in refining processes given its high efficiency and minimal environmental impacts. To guide the selection of operation parameters, in this work, we probed the effect of treatment duration, power, and hydrogen donor on the characteristics of residual oil under ultrasonic treatments. Underlying mechanisms of ultrasonic treatments, in the absence and presence of hydrogen donors, were verified through systematically analyzing viscosity, component conversion, molecular weight, hydrogen distribution, and functional groups of residual oil. While viscosity reductions under low-power density treatment are caused by colloidal system disaggregation, high-power density treatment can bring in both chemical bond cleavage and colloidal system disaggregation. In addition, adding hydrogen donor can effectively prevent radical recombination, and thus increases the yield of saturate. These results provide fundamental understandings on the effects of ultrasonic treatments.     

Influence of ultrasound on the functional characteristics of indigenous varieties of mango (Mangifera indica L.)

The present study was conducted to evaluate the effect of ultrasonic (US) treatment on chemical characteristics and antioxidant potential of pulps obtained from eight mango varieties indigenous to Pakistan. There was a significant (p < 0.05) effect of varieties and US treatment on chemical characteristics i.e. pH, acidity, TSS, vitamin C contents, total sugars (%), reducing sugars (%) and non-reducing sugars (%). Microstructure evaluation of pulp from all mango varieties showed deshaped middle lamella and cell wall of cells after 8 min of US treatment. At 4 min of US treatment as per shaped cell wall and middle lamella, the chemical characteristics and antioxidant potential were higher. The total phenolics (TP), flavonoids (TF) and total antioxidant activity (TAA) of pulp from most varieties increased significantly (p < 0.05) after US treatment for 4 min but decreased successively after each treatment i.e. 8 and 12 min. The maximum value (314.17 μg AAE/mL pulp) of DPPH was shown by pulp from Dosehri and the minimum (158.67 μg AAE/mL pulp) was found in pulp from Langra before US treatment. The DPPH values of pulp from most of the varieties increased significantly (p < 0.05) after US treatment for 4 min but decreased successively after each treatment but pulp from Langra showed increasing trend after 8 min of US treatment which decreased after 12 min of treatment. The total anthocyanin (TA) values of pulp from Chaunsa, Dosehri, Sindhri, Gulab Khas and Langra increased abruptly after US treatment for 4 min but decreased successively after subsequent treatment. The pulp from Desi, Anwar Ratol, Gulab Khas and Langra showed an abrupt decrease in TA after 8 min of US treatment. An increasing trend of values of total carotenoids (TC) was shown by pulp from all mango varieties after 4 min of US treatment but decreasing trend was observed with subsequent increase in time of US treatment.     

Intensification of delignification of Tectona grandis saw dust as sustainable biomass using acoustic cavitational devices

Delignification of sawdust was studied using ultrasound assisted alkali peroxide approach using longitudinal horn for the first time and the efficacy compared with more commonly used configurations of ultrasonic reactors. Comparison with the conventional approach based on stirring has also been presented to establish the process intensification benefits. Effect of different operating parameters such as sodium carbonate concentration (0.1, 0.15, 0.2, 0.25 M), hydrogen peroxide concentration (0.2, 0.4, 0.6, 0.8, 1 M) and biomass loading (2, 4, 6, 8, 10 wt%), on the efficacy of lignin extraction has been investigated for different ultrasonic reactors. The optimum conditions for probe type ultrasonic horn were established as 150 W, 50% duty cycle and 80% amplitude with optimum process conditions as Na₂CO₃ concentration as 0.2 M, H₂O₂ concentration as 1 M, biomass loading of 10 wt% and operating time of 70 min. Longitudinal horn resulted in best efficacy (both in terms of yield and energy requirements) followed by ultrasonic horn and ultrasonic bath whereas the conventional approach was least effective. The obtained lignin was also analyzed using different characterization techniques. The presence of peaks at wavelength range of 875–817, 1123–1110, and at 1599 cm⁻¹ for the extracted sample confirmed the presence of lignin. Increase in the crystallinity index of the processed sample (maximum for longitudinal horn) also confirmed the lignin removal as lignin is amorphous in nature. Overall it has been concluded that ultrasound can be effectively used for delignification with longitudinal horn as best configuration.     

Ultrasound assisted preparation of calcium alginate beads to improve absorption of Pb+2 from water

Calcium alginate (CaAlg) beads were prepared using ultrasound for use in the removal of lead from natural and wastewaters by ion exchange. Ultrasound was applied in a batch mode with an ultrasonic bath or in a flow mode using an ultrasonic clamp-on device. For comparison purposes the synthesis was performed in batch mode in the absence of the ultrasound. The beads prepared using ultrasound showed a greater ion exchange capability which could be ascribed to a larger specific surface area as a result of surface roughening induced by cavitation.Scanning Electron Microscopy (SEM) images revealed that the roughening was in the form of corrugation for the product with the best ion exchange capability obtained in the flow process where preformed CaAlg droplets were subjected to ultrasound during the setting process. These beads performed 11% better for lead removal than those synthesized in the absence of ultrasound.     

Damage characteristics and surface description of near-wall materials subjected to ultrasonic cavitation

For the analysis of ultrasonic cavitation erosion on the surface of materials, the ultrasonic cavitation erosion experiments for AlCu4Mg1 and Ti6Al4V were carried out, and the changes of surface topography, surface roughness, and Vickers hardness were explored. Cavitation pits gradually expand and deepen with the increase of experiment time, and Ti6Al4V is more difficult to erode by cavitation than AlCu4Mg1. After experiments, the cavitation damage characteristics such as the single pit, the rainbow ring area, the fisheye pit, and some small pits were observed, which can be considered to be induced by a single micro-jet impact, ablation effect caused by the high temperature, micro-jet impingement with a sharp angle, and multibeam micro-jets coupling impact or negative pressure in the local area produced by micro-jet impact, respectively. The surface roughness and Vickers hardness of the material increase slowly after rapid growth at different points in time as the experiment time increases. With the increase of the ultrasonic amplitude, both of them first increase and then decrease after the ultrasonic amplitude is greater than 10.8 μm. The increases in surface roughness and Vickers hardness tend to decrease as the viscosity coefficient increases. Ultrasonic cavitation can cause submicron surface roughness and increase surface hardness by 20.36%, so it can be used as a surface treatment method.