Digital volume correlation: Three-dimensional strain mapping using X-ray tomography

A three-dimensional extension of two-dimensional digital image correlation has been developed. The technique uses digital image volumes generated through high-resolution X-ray tomography of samples with microarchitectural detail, such as the trabecular bone tissue found within the skeleton. Image texture within the material is used for displacement field measurement by subvolume tracking. Strain fields are calculated from the displacement fields by gradient estimation techniques. Estimates of measurement precision were developed through correlation of repeat unloaded data sets for a simple sum-of-squares displacement-only correlation formulation. Displacement vector component errors were normally distributed, with a standard deviation of 0.035 voxels (1.22 m). Strain tensor component errors were also normally distributed, with a standard deviation of approximately 0.0003. The method was applied to two samples taken from the thigh bone near the knee. Strains were effectively measured in both the elastic and postyield regimes of material behavior, and the spatial patterns showed clear relationships to the sample microarchitectures.     

Fatigue life prediction of out-of-plane gusset welded joints using strain energy density factor approach

Fatigue growth behavior of out-of-plane gusset welded joints is studied using the strain energy density factor approach. Fatigue tests on two types of specimens with curvatures of ρ = 0 and ρ = 30 were performed in order to estimate fatigue strength under tension. Fatigue crack growth analysis is carried out to show the effects of initial crack shape, initial crack length and stress ratio. Fatigue crack growth parameters were obtained from crack growth curves assuming constant crack shapes. The results of analysis for the assumed crack shapes agreed well with the experimental data. Fatigue propagation life of the ρ = 30 specimen was larger than that of the ρ = 0 specimen.     

Comparison of the elongational behavior of various polyolefins in uniaxial and equibiaxial flows

For processing operations with a pronounced elongational component, it was found that the uniformity of extruded items is improved by the presence of strain hardening usually measured in uniaxial elongation. Many processing operations such as foaming, film blowing, and blow molding are dominated by biaxial deformations, however, and therefore, the question arises how strain hardening in uniaxial and biaxial deformation compares. Besides a linear and long-chain branched PP, one classical LDPE, an HDPE pipe extrusion grade with a bimodal MMD, and a LCB-mPE were also characterized. For the measurements in uniaxial elongation the Münstedt tensile rheometer (MTR) and the ARES-EVF were used, while the lubricated flow method was applied for equibiaxial deformation. It was found that the strain hardening in uniaxial elongation is more pronounced. The dependence of strain hardening on strain rate is qualitatively the same in both modes. In the range of strain rates, the chosen long-chain branched LDPE and PP exhibit a strain hardening, which is approximately independent of the elongational rates applied, whereas for the HDPE it becomes smaller with increasing rate.

Indentation of a hard film on a soft substrate: Strain gradient hardening effects

The strain gradient work hardening is important in micro-indentation of bulk metals and thin metallic films, though the indentation of thin films may display very different behavior from that of bulk metals. We use the conventional theory of mechanism-based strain gradient plasticity (CMSG) to study the indentation of a hard tungsten film on soft aluminum substrate, and find good agreement with experiments. The effect of friction stress (intrinsic lattice resistance), which is important in body-center-cubic tungsten, is accounted for. We also extend CMSG to a finite deformation theory since the indentation depth in experiments can be as large as the film thickness. Contrary to indentation of bulk metals or soft metallic films on hard substrate, the micro-indentation hardness of a hard tungsten film on soft aluminum substrate decreases monotonically with the increasing depth of indentation, and it never approaches a constant (macroscopic hardness). It is also shown that the strain gradient effect in the soft aluminum substrate is insignificant, but that in the hard tungsten thin film is important in shallow indentation. The strain gradient effect in tungsten, however, disappears rapidly as the indentation depth increases because the intrinsic material length in tungsten is rather small.     

A magnetoelectroelastic medium with an elliptical cavity under combined mechanical–electric–magnetic loading

The solution for an elliptical cavity in an infinite two-dimensional magnetoelectroelastic medium subject to remotely uniformly applied combined mechanical–electric–magnetic loadings is obtained by using the Stroh formalism and the exact boundary conditions along the surface of the cavity. By letting the minor-axis of the cavity to zero the solution for a crack is deduced. A self-consistent method is proposed to calculate the real crack opening under the combined mechanical–electric–magnetic loadings. The method requires that the crack opening is the minor-axis of the elliptical opening profile. Beside the real crack solution, four different extreme models, i.e., the impermeable crack, permeable crack, electrically impermeable and magnetically permeable crack and electrically permeable and magnetically impermeable crack, are discussed. An expression of the strain energy density factor is derived. Numerical results of the strain energy density at the crack tip are given for a BaTiO₃–CoFe₂O₄ composite with the piezoelectric BaTiO₃ material being the inclusion and the magnetostrictive CoFe₂O₄ material being the matrix. The effects of the proportion of the two phases, permeability of the crack to electric and magnetic fields, the electric and magnetic loadings on the strain energy density factor are discussed.     

Green’s functions for anti-plane deformations of a circular arc-crack at the interface of piezoelectric materials

Summary The anti-plane deformation problem of an interfacial debounding crack between a circular piezoelectric inclusion and a piezoelectric matrix is investigated by means of the complex variables method. For a line load applied within the matrix or inside the inclusion, Greens functions are presented for the complex potentials, intensity factors and electric fields on the crack faces, respectively, in closed and explicit form. The solutions are valid for both permeable and impermeable crack models. It is shown that, in the general case of permeable cracks, the electric field singularity is always proportional to the stress singularity.The first author (C.F.Gao) would like to express his gratitude for the support of the Alexander von Humboldt Foundation (Germany).     

Strain gradient crystal plasticity effects on flow localization

In metal grains one of the most important failure mechanisms involves shear band localization. As the band width is small, the deformations are affected by material length scales. To study localization in single grains a rate-dependent crystal plasticity formulation for finite strains is presented for metals described by the reformulated Fleck–Hutchinson strain gradient plasticity theory. The theory is implemented numerically within a finite element framework using slip rate increments and displacement increments as state variables. The formulation reduces to the classical crystal plasticity theory in the absence of strain gradients. The model is used to study the effect of an internal material length scale on the localization of plastic flow in shear bands in a single crystal under plane strain tension. It is shown that the mesh sensitivity is removed when using the nonlocal material model considered. Furthermore, it is illustrated how different hardening functions affect the formation of shear bands.     

Fracture instability of reinforced panel with cracks emanating from hole

Initiation of failure by yielding and/or fracture depends on the magnitude of the distortion and dilatation of material elements. According to the strain energy density theory (SED), failure is assumed to initiate at the site of the local maximum of maxima [(dW/dV)^max_max]_L by yielding and the maximum of minima [(dW/dV)^max_min]_L by fracture. The fracture is assumed to start from point L where [(dW/dV)^max_min]_L appears and tends toward G where the global maximum of dW/dV minima appears, denoted by [(dW/dV)^max_min]_G. The distance l between L and G along the anticipated crack trajectory is an indication of failure instability of the system by fracture. If l is sufficiently large and [(dW/dV)^max_min]_L exceeds the threshold, fracture initiation could lead to global failure. The local and global failure instability of a composite structural component is studied by application of the strain energy density theory. The depicted configuration is that of a panel with a circular hole reinforced by two side strips made of different material. The case of two symmetric cracks emanating from the hole and normal to the applied uniaxial tensile stress is also analyzed. Results are displayed graphically to illustrate the geometry and dissimilar material properties influence the fracture instability behavior of the two examples.     

塑性异性材料轴对称平面应力问题的应变硬化解析解法

对塑性异性和应变硬化材料在轴对称平面应力状态下变形的这类问题，本文建立了一种用解析解求解的方法并给出了一般性的解析解答，分析简明扼要；解答应用方便。