The use of synchrotron X-ray scattering coupled with in situ mechanical testing for studying deformation and structural change in isotactic polypropylene

The mechanical behaviour of semi-crystalline polymers is greatly influenced by the properties of the crystalline and the amorphous phases. As a result this topic has been the subject of extensive research. However, to date, a comprehensive relationship between the structure and mechanical properties for semi-crystalline polymers has yet to be established. This present study concerns the commissioning of a novel method for in situ data collection during the deformation of polymers. This involves the combination of three different techniques into a single experiment, namely tensile testing, synchrotron radiation wide angle X-ray scattering, and optical microscopy. For this current investigation, three isotactic polypropylene samples have been studied, produced using different thermal treatments. This enables the influence of thermal treatment on the mechanical properties and crystallographic structure to be assessed. The results indicate that tensile properties are influenced by thermal treatment via the relative fraction of -phase material in the sample. As the temperature increases at which thermal treatment takes place, iPP ductility decreases due to the greater rigidity of the increasing -phase content. Differences in crystal strain between the different iPP crystal phases are also observed although the reasons for such differences remain unclear.     

Methods for correlating T1rho and FID components in wideline 1H NMR studies of motionally heterogeneous polymer systems

We address the problem of correlating the observed FID and T_1ρ components in wideline ¹H relaxation measurements of motionally heterogeneous polymers, and show that different methods of data treatment can highlight different aspects of the correlations present. For a sample of polypropylene we find that the T_1ρ relaxation behaviour is driven by relaxation associated with the intermediate FID component, which strongly suggests a motionally inhomogeneous amorphous region in the sample.     

Polypropylene ionic thermoplastic elastomers: Synthesis and properties

Polypropylene ionic thermoplastic elastomers have been prepared by melt radical grafting of maleic anhydride onto polypropylene in the presence of N-bromosuccinimide followed by neutralization of the resulting elastomeric grafted polypropylene using sodium salts. Sodium hydroxide and sodium acetate were compared in aqueous solution, as anhydrous or hydrated powders. The neutralization reaction was followed by Fourier transform infrared spectroscopy, allowing the development of a method to determine the effective neutralization degree. Important physical changes were recorded upon neutralization. Especially thermal stability, shear storage modulus and complex viscosity in the flow region were largely increased as a function of the neutralization degree.     

Investigation of water absorption in clay-reinforced polypropylene nanocomposites

The behaviour of polypropylene nanocomposites containing different amounts of commercial nanoclay upon exposure to distilled water and sea water at different temperatures was investigated and compared with that of neat polypropylene. In the initial stages, the weight gain (moisture absorption) follows Fick's second law, but at longer times deviations are observed owing to physical degradation and in some cases a loss of mass. Distilled water diffuses more rapidly than sea water. As the nanoclay content increases, both the rate of moisture absorption and the maximum moisture content increase, owing to the hydrophilic nature of the nanoclay and the added compatibilizing agent. Although the moisture absorption decreases the flexural properties of both the nanocomposites and neat PP, because the unexposed (as-moulded) nanocomposites are significantly superior to the neat PP they remain so even after prolonged exposure.     

High resolution imaging of contact potential difference using a novel ultrahigh vacuum non-contact atomic force microscope technique

An ultrahigh vacuum scanning Kelvin probe force microscope (UHV SKPM) based on the gradient of electrostatic force was developed using the technique of a UHV non-contact atomic force microscope (NC-AFM) capable of atomic level imaging, and used for simultaneous observation of contact potential difference (CPD) and NC-AFM images. The CPD images with a potential resolution of less than 10 meV were observed in the UHV SKPM, demonstrating an atomic level resolution. The change of potential corresponding to the charges on the insulated surface of polypropylene have been observed in UHV SKPM. We also demonstrated a reliable method to obtain the CPD from the bias voltage dependence curves of the frequency shift in all of the scanning area. The results are consistent with comparing the barrier height images in that the work functions of adatoms are greater than the work function of corner holes.     

The influence of nucleus density on optical properties in nucleated isotactic polypropylene

The effect and efficiency of three nucleating agents, a sorbitol based clarifier, a traditional heterogeneous nucleating agent and poly(vinylcyclohexane) (PVCH) was studied in polypropylene (iPP) homopolymer. The nucleating agents were added to iPP in different amounts; PVCH in 0–200 ppm, while the other two in 0–2000 ppm. Optical and mechanical properties were determined on injection molded plates or bars, respectively. Nucleation efficiency was studied by thermal analysis, while structure was characterized by polarized light (PLM), scanning electron (SEM) and atomic force microscopy (AFM). Nucleus density was calculated using the method of Lamberti, which is based on the kinetic theory of the crystallization developed by Lauritzen and Hoffmann. The results proved that the nucleating agents modify properties in different ways and extent. PVCH is very efficient already at small concentrations and increases the stiffness of iPP considerably more than the other two compounds. On the other hand, the clarifier and the traditional nucleating agent induce better optical properties even at smaller efficiency. The structure developing in the presence of the three nucleating agents is also different. The clarifier forms a network in iPP and induces the formation of a microcrystalline structure according to the former literature data. Microspherulitic structure develops in the presence of the heterogeneous nucleating agent studied, while relatively large supermolecular units form in iPP nucleated by PVCH even under the conditions of injection molding. The calculation of nucleus density by existing models and the comparison of the results to optical properties proved that haze is determined by the size of the supermolecular units of the polymer and this latter depends on nucleus density.     

Geometry dependence of the elongation behavior of a polypropylene melt through a micro die

A series of rheological experiments was performed for a polypropylene (PP) melt to explore its elongation behavior through a capillary die. Using an advanced twin-bore capillary rheometer with dies measuring 1.0, 0.5, and 0.25 mm in diameter, the experiments were performed at 210, 220, and 230 °C. The results indicated that the temperature of the PP melt had a significant effect on its extensional viscosity. The different decreases in the extensional viscosity values in the tested dies revealed the geometry dependence of the extensional viscosity. In the case of PP in the 0.25 mm die at 210 °C, the extensional viscosity values under different extensional strain rates were much higher than those in the other dies. Only in the 1.0 mm die did the relationship between the extensional viscosity of PP and its temperature obey the Arrhenius equation due to the larger die size which related to a slight size effect on its elongation behavior. The calculated deviations of the extensional viscosity in the tested dies demonstrated that the increasing pressure applied to the PP melt in the micro channel was related to the geometry dependence of the elongation behavior of the PP melt. The change in the extensional viscosity eventually relied on the interaction of the die geometry, the temperature, and the extensional stress of the PP melt.     

Exploring Si/Mg composite supported Ziegler-Natta Ti-based catalysts for propylene polymerization

A series of(Si_O2/MgO/ID/MgCl_2)·TiClx Ziegler-Natta catalysts for propylene polymerization has been prepared with a new method. These catalysts were synthesized using soluble Mg-compounds as the Mg-source and the preparation progress was relatively simple. The catalyst could copy the spherical shape of the carrier very well. The propylene polymerization results showed that the catalyst revealed the best activity with 9,9-di(methoxymethyl)fluorene(BMMF) as internal donor at 50 °C with the optimal molar ratio Al/Ti = 5, which was much lower than what the industrial polypropylene catalyst used(at least molar ratio Al/Ti = 100), resulting in great cost saving. Additionally, the polymerization kinetics of the catalyst exhibited very stable property after achieving a relatively high value. These catalysts possessed rather high activity and good hydrogen response. The isotactic index(Ⅱ.) value of the PP products could be higher than 98% in the presence of both internal and external electron donors. Moreover, temperature rising elution fractionation method was used to understand the influence of donors and H2 on the properties of the PP products.     

The influence of gamma radiation on the dielectric relaxation behaviour of isotactic polypropylene: The α relaxation

The high-temperature α relaxation in gamma irradiated isotactic polypropylene (iPP) was studied over the temperature (298-406 K), frequency (10³-10⁶ Hz) and absorbed dose (0-700 kGy) ranges by means of dielectric spectroscopy. The multiple α relaxation was resolved from the β relaxation by curve fitting and its parameters were determined. Its position, intensity and activation energy were found to be strongly dependent on the changes in the structural and morphological parameters attributed to the exposure of the samples to radiation. Wide angle X-ray diffraction (WAXD) was used to investigate radiation-induced changes in the crystalline structure and degree of crystallinity, since this relaxation is connected with the crystal phase. Infrared (IR) spectroscopy and gel measurements were used to determine the changes in the oxidative degradation and the degree of network formation, respectively; the polar (carbonyl and/or hydroperoxide) groups that were introduced by irradiation were considered as tracer groups. Conclusions derived according to different methods were compared. The results reveal uncommon α relaxation behaviour with gamma radiation and confirm the multiple nature of this process, together with high dielectric and/or relaxation sensitivity of iPP to the radiation-induced changes.     

Control of degradation of polypropylene during its radical functionalisation with furan and thiophene derivatives

The traditional melt radical functionalisation of isotactic polypropylene (iPP) with maleic anhydride (MAH) and peroxide affords functionalized samples with a severe decrease of the average molecular weight (MW) due to the β-scission reaction. In this work new push-pull unsaturated molecules were investigated, consisting of a heterocyclic ring conjugated with a double bond bearing an electron attracting group. These molecules were specifically designed as MAH substitute able to limit the iPP degradation, while providing functionalisation through grafting. Butyl 3-(2-furanyl) propenoate (BFA) and butyl 3-(2-thienyl) propenoate (BTA) were comparatively tested. The analysis of the reaction products indicated that both molecules are able to graft onto the iPP backbone by prompt reaction with the macro-radicals formed through H-abstraction from iPP chains, thereby significantly limiting the MW decrease, as the functionalized macro-radicals are stabilized by resonance. Nonetheless, some of iPP macro-radicals can give a parallel chain scission before reacting with the new molecules. In the case of BFA, coupling reactions of the formed macro-radicals can lead to the formation of branched high MW architectures, whereas in the case of the thiophene derivative (BTA) only a partial retaining of polymer chain fragmentation was observed due to the reduction of β-scission.